29/09/2024 00:01:22
HV 배터리(RWD)(구조용 팩)(3상)(탈거 및 장착)
교정 코드 16010131 4.14 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.
- 2024-06-13: Updated lift pad adapter PNs.
- 2023-11-21: Added new lift pad instructions.
- 2023-11-07: Added references to wade seal procedures.
- 1936724-00-A - 범용 리프트 패드 어댑터
- 1020566-00-F 어셈블리, 배터리 테이블, 수동 리프트
- 1065131-00-A Battery Coolant Drain Kit
- 1108272-00-B 캡, 로직 연결, 인버터, 3DU
- 1050448-00-B Coolant Vacuum Refill Tool
- 1754057-00-A Current Probe, Clamp, DC, 600V
- 1076927-00-A Hioki Tester
- 1129166-00-A 호이스트, H-프레임 EMEA
- 1133787-00-A Key, Seat Belt Release, Model 3
- 1134523-00-B Kit, Alignment Rods, Battery, M3
- 1133843-00-A 키트, 냉각수 배출 및 주입 어댑터, M3
- 1479505-00-A Kit, M3 Vacuum Fill Coolant Adapter
- 1135762-00-A 키트, 서비스 플러그, 냉각 호스, Model 3
- 1637160-00-A MYSP and Palladium Pack Lift Attachment
- 1076928-00-A Test Probes - Hioki 9461
- 1080589-00-A Wheel Chocks
경고
고압 인식 훈련을 받았고 모든 필수 인증 과정(해당하는 경우)을 완료한 기술자만 이 절차를 수행할 수 있습니다. 고전압 케이블, 버스바 또는 피팅을 다룰 때에는 항상 적합한 개인 보호 장비(PPE)와 클래스 0(1000V)의 최소 정격을 갖는 절연 HV 장갑을 착용해야 합니다. 추가 안전 정보는 기술 노트 TN-15-92-003 고압 인식 주의 사항
을 참조하십시오.
탈거
- Remove the LH rocker panel carrier. See 캐리어 - 로커 패널 - LH(탈거 및 교체).
-
Remove the butyl patches
(x2) that cover the LH rocker access holes.
-
리프트 패드 어댑터를 장착합니다.
- 유럽/중동/아프리카 지역에는어댑터, 리프트 패드, Model Y (1614078-00-A)을(를) 장착합니다.
- 그 외 지역은 범용 리프트 패드 어댑터(1936724-00-A)를 장착합니다.
경고다른 리프트 패드 어댑터를 사용하지 마십시오.참고유럽/중동/아프리카 이외 지역은 어댑터, 리프트 패드, Model Y (1614078-00-A)을(를) 범용 리프트 패드 어댑터(1936724-00-A)로 교체합니다. 다른 버전의 리프트 패드 어댑터는 모두 폐기합니다.참고유럽/중동/아프리카 지역에서는 범용 리프트 패드 어댑터를 아직 사용할 수 없습니다. Model Y에는 Model Y 리프트 패드를 Model 3에는 Model 3 리프트 패드 고무를 사용하여야 합니다.범용 리프트 패드 어댑터 설명:
- 리프트 유형에 따라 올바른 나사산 어댑터를 리프트 어댑터에 장착합니다.
- 나사산 스톱 와셔가 장착되고 리프트 어댑터 하단까지 조여졌는지 확인합니다. 나사산 스톱 와셔가 미장착되어 있는 경우, 리프트 어댑터 사용을 중지하십시오.
- 검정색 리프트 패드가 차량 쪽으로 향하게 하며 리프트 어댑터를 리프트 암에 장착합니다.경고어댑터가 올바른 방향으로 장착되었는지 확인하십시오.
- 리프트 어댑터가 차량의 기준점 구멍과 정렬되도록 리프트 암을 배치합니다.
- 리프트 암을 들어 올려 리프트 패드가 차량에 완전히 안착하도록 합니다.
- 4개의 어댑터가 모두 차량에 안착되었는지 확인하십시오.
- Open all doors and lower the windows.
- Release the LH and RH parking brake calipers. See 주차 브레이크 - 캘리퍼 - 후면 - LH(해제).
-
Run the Thermal Fill Drain
(Coolant Only) routine using the touchscreen. See 냉각 시스템(구조용 팩)(배출 및 보충).
참고Select Run. Close once the routine is completed., then touch
- Remove the seats and the interior carpet from the vehicle. See 카펫 - 실내 전체(탈거 및 교체).
- Remove the center console. See 센터 콘솔(2.0)(구조용 팩)(탈거 및 장착).
-
Release the center console
harness from the HV battery.
참고1x clip
-
Remove the bolts (x4) that
attach the LH and RH lower IP carrier brackets.
-
Secure the center seat belt
buckles away from the ancillary bay.
-
Remove the rear inner HV
battery bolts (x4).
-
Push the vehicle onto a
2-post lift.
참고Assistance recommended. Note that this vehicle can only be safely pushed for a very short distance and at very slow speed.
-
Raise and support the
vehicle. See 차량 올리기 - 2 포스트 리프트.
참고Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
- Raise vehicle fully and lower the lift onto locks.
- Remove the front aero shield panel. See 패널 - 에어로 실드 - 전면(구조용 팩)(탈거 및 교체).
-
Pull the RH front wheel
liner away from the HV battery.
-
Pull the LH front wheel
liner away from the HV battery.
- Remove the mid aero shield panel. See 패널 - 에어로 실드 - 중간(탈거 및 교체).
- 차량 HV 비활성화 절차를 수행합니다. 참조 항목: 차량 HV 비활성화 절차 (구조용 팩).
- Lower the vehicle until the tires are touching the ground.
-
Release the 2nd row 60 seat
connector from the LH seat frame.
-
Disconnect the 3-phase
connector from the HV battery.
참고Release locking tab upwards then lift up the connector.
-
Remove the bolt that
attaches the busbar cover access door.
-
Remove the bolts that attach
the charge port busbar kit to the HV header.
-
Release the LH body harness
from the rear body and move it aside.
-
Lift the busbar kit
connector to remove it from the HV header.
참고Use an inflatable airbag to suspend the busbar away from the HV header during removal and installation. Hold busbar firmly as there is tension on it.FF
-
Disconnect the HVC logic
connector and install the logic cap.
참고Release the locking tab, then pivot the handle downward to release connector.
-
Disconnect the LV power
connector from the HV battery.
-
Close all doors.
참고Latch the rear doors to prevent accidental closure.
- Raise the vehicle to a comfortable working height.
-
Position a coolant drain
container underneath the LH front of the HV battery.
-
Disconnect the PT supply
hose at the LH front side of the vehicle.
참고Plug the hose connections.
-
Position the coolant drain
container underneath the LH RDU area.
참고Position neck to catch all coolant loss.
-
Release the RDU inverter
inlet hose from the RDU.
-
Disconnect the RDU inverter
inlet hose from the fluid coupling.
참고Plug the drive unit coupling.
-
Position the coolant drain
container underneath the front left manifold battery supply hose.
-
Disconnect the front left
manifold battery supply hose.
참고Plug hose connections.
-
Position the coolant drain
container underneath the RH front of the HV battery.
-
Disconnect the HV battery RH
front inlet hose.
참고Plug hose connections.
-
Release the clip that
attaches the HV battery RH front inlet hose to the skid plate.
-
Position the coolant drain
container underneath the RH front of the HV battery.
-
Disconnect the PT return
hose at the RH front side of the vehicle.
참고Plug hose connections.
-
Release the clip that
attaches the PT return hose to the RH front side of the HV battery
pack.
-
Release the PT coolant hose
from the LH side of the front HV battery bash plate.
-
Position the coolant drain
container underneath the LH rear side of the HV battery.
-
Remove the RDU inverter
inlet hose.
참고Rotate the hose between the subframe and battery out of the vehicle.
-
Disconnect the compressor HV
harness from the HV battery.
참고Hold down the red locking tab, and the disengage the release lever. Do not force the release lever up.
-
Release the clips (x4) that
attach the compressor HV harness to the HV battery.
-
Release the RDU oil cooler
outlet pipe.
참고Plug hose connections.
-
Remove the RDU oil cooler
outlet pipe.
참고Rotate the pipe down over the RDU and rearward around the subframe.
- Remove the coolant drain container from underneath the vehicle.
-
Release the RDU HV cable
bracket from the RDU.
-
Disconnect the RDU HV cable
from the RDU.
참고Release the locking tab, and then rotate the release lever up to disengage the connector. Do not force the release lever up.
-
Remove the RDU HV
cable.
참고Rotate the cable underneath the logic cable harness between the subframe and the HV battery.
-
Remove the smaller bolts of
the LH and RH shear plates.
-
Loosen the large bolt that
attaches the LH shear plate and subframe to the body and rotate the shear
plate clear of the HV battery.
참고Hand tighten the bolt once the shear plate is in position.
-
Loosen the large bolt that
attaches the RH shear plate and subframe to the body and rotate the shear
plate clear of the HV battery.
참고Hand tighten the bolt once the shear plate is in position.
-
Put the battery table into
position and lower vehicle to support the battery.
참고Assistance is recommended. Line up the table so the bolts at the front bash plate are accessible and the rear HV cables are accessible. Adjust the final battery table position using adjustable caster jacks on the table.
-
Loosen the front bolts that
attach the HV battery through the skid plate cover with ratchet, and then
remove them with a battery powered drill.
-
Loosen the bolts that attach
the skid plate to the vehicle with a ratchet, and then remove them with a
battery powered drill.
-
Loosen the bolts that attach
the rear HV battery to the vehicle with a ratchet, and then remove them with
a battery powered drill.
-
Loosen the LH bolts that
attach the HV battery to the vehicle with a ratchet, and then remove them
with a battery powered drill.
-
Loosen the RH bolts that
attach the HV battery to the vehicle with a ratchet, and then remove them
with a battery powered drill.
-
Raise the vehicle to free it
from the HV battery.
참고Assistance is recommended.
-
Remove the battery from
under the vehicle.
참고Assistance is recommended.
장착
참고
전면 차체 하부(FUB) 또는 후면 차체 하부(RUB) 주물의 나사산 중 하나가 손상된 경우 헬리코일 인서트를 사용한 수리 지침은 TN-15-92-001 - 헬리코일 인서트 장착을 참조하십시오.
경고
FUB 또는 RUB의 나사산을 수리하려면 TPN 1056157-09-A인 헬리코일 인서트만 사용하십시오.
참고
나사산 수리를 수행한 경우 서비스 방문에 별도 활동으로 교정 코드 70060005 - 나사산 수리를 추가하십시오.
-
Inspect and clean the wade
seal on the HV battery prior to installation.
If the wade seal is damaged, rework or replace the seal.
- If the damage is less than 25 mm, rework the wade seal. See 도하 씰 - HV 배터리(구조용 팩)(재작업).
- If the damage is more than 25 mm, replace the wade seal. See 도하 씰 - HV 배터리(구조용 팩)(탈거 및 교체).
- If there is no damage, clean the seal with water and dry the surface completely.
-
Clean the HV connector
contact surface of any residual Penetrox.
참고Allow 1 minute dry time after removing Penetrox. New busbar comes with Penetrox applied to the HV connector.
-
Clean the busbar HV
connector contact surface of any residual Penetrox.
참고Allow 1 minute dry time after removing Penetrox. It is necessary to clean the HV connector during re-use of the busbar.
-
Apply Penetrox onto the HV
connector joints.
참고Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads. Spread evenly to ensure that the contact surface is fully covered.
-
Install the HV battery
alignment rods (x2) onto the body.
참고Only use the smaller rods. Thread onto RH front most and LH rear most side holes.
-
Position the HV battery pack
under the vehicle.
참고Assistance is recommended.
-
Carefully lower the vehicle
onto the HV battery pack and align the battery holes with the rods.
참고Assistance is recommended. Make sure that coolant hoses and harnesses do not get pinched.
-
Remove the HV battery
alignment rods from the body once the HV battery is aligned.
-
Thread in by hand all bolts
that attach the HV battery to the vehicle. Do not install bolts to the shear
plates yet.
참고34x bolts. Includes top bolts. Start with bolts nr. 35-36-37-38 Ensure smooth thread engagement and bolts are not cross threaded into the casting.
-
Completely lower the vehicle
onto the battery pack.
참고Assistance is recommended.
-
Seat all bolts (x34) that
attach the HV battery to the vehicle with a battery powered drill.
참고Ensure smooth thread engagement and bolts are not cross threaded into the casting. Flush down the bolts. Do not over tighten bolts, fully torque them at later steps.
-
Fully torque the LH bolts
(x7) that attach the HV battery to the vehicle (torque 56 Nm).
참고Bolt position 1-7.
-
Fully torque the RH bolts
(x7) that attach the HV battery to the vehicle (torque 56 Nm).
참고Bolt position 16-22.
-
Fully torque the rear bolts
(x4) that attach the HV battery to the vehicle (torque 62 Nm).
참고Bolt position 10-13.
-
Fully torque the front bolts
(x6) that attach the HV battery through the bash plate openings (torque 90
Nm).
참고Later production vehicles have E14 bolts torqued at 75 Nm. Bolt location 23 to 28.
-
Fully torque the front bolts
(x6) that attach the bash plate to the vehicle (torque 62 Nm).
참고Bolt location 29-34.
-
Loosen the RH rear subframe
bolt and align the RH rear shear plate with the HV battery.
참고Hand tighten bolt once the shear plate is in position.
-
Install the bolts that
attach the RH shear plate to the HV battery hand tight.
-
Torque the large bolt that
attaches the subframe and RH rear shear plate to the body (torque 130
Nm).
-
Torque the 2 smaller bolts
that attach the RH rear shear plate to the body (torque 62 Nm).
- Repeat steps 42 through 45 on the LH side of the vehicle.
-
Open the LH rear door.
참고Use caution while working around this area not to damage any components.
-
Fully torque the LH rear
inner bolts (x2) that attach the HV battery pack to the vehicle (torque 49
Nm).
참고Bolt position 35-36.
-
Visually inspect the wade
seal to make sure that no gaps are present.
-
Close LH rear door.
참고Do not latch the door.
-
Open the RH rear door.
참고Use caution while working around this area not to damage any components
-
Fully torque the RH rear
inner bolts that attach the HV battery pack to vehicle (torque 49 Nm).
참고Bolt position 37-38.
-
Close RH rear door
참고Do not latch the door.
- Raise vehicle and lower onto locks, then remove the battery table from under the vehicle.
-
Position the RDU HV cable up
to the RDU.
참고Rotate cable underneath logic cable harness between subframe and HV battery.
-
Connect the RDU HV cable
onto the RDU.
참고Verify lever is in the upright and open position, then carefully seat connector and allow the lever to engage. Fully secure lever and verify red tab is locked. Do not damage any pins.
-
Secure the RDU HV harness
onto the HV battery.
참고Verify lever is in the upright and open position, then carefully seat the connector and allow the lever to engage. Fully secure the lever and verify that the red tab is locked. Do not damage any pins.
-
Install the bolt that
attaches the RDU HV cable bracket to the RDU (torque 6 Nm).
-
Install the RDU oil cooler
outlet pipe.
참고Rotate up over the RDU and rearward around the subframe to oil cooler.
-
Attach the RDU oil cooler
outlet pipe.
참고2x spring clips, 5x clips. Remove plugs as needed
-
Attach the compressor HV
harness to the HV battery.
참고4x clips
-
Connect the compressor HV
harness onto the HV battery.
참고Verify that the lever is in the upright and open position, then carefully seat the connector and allow the lever to engage. Fully secure lever and verify that the red tab is locked.
-
Install the RDU inverter
inlet hose.
참고2x spring clip, 1x clip. Rotate between subframe and battery into the RDU and PCS outlet. Remove plugs as needed.
-
Attach the RDU inverter
inlet hose to the RDU HV cable.
참고1x clip
- Install the mid aero shield panel. See 패널 - 에어로 실드 - 중간(탈거 및 교체).
-
Position a coolant drain
container underneath the LH front of the HV battery.
-
Connect the PT supply hose
at the LH front side of the vehicle.
참고1x spring clip. Remove plugs as needed.
-
Attach the PT coolant hose
onto the LH side of the front HV battery bash plate.
참고1x clip
-
Position the coolant drain
container underneath the RH front of the HV battery.
-
Connect the PT return hose
at the RH front side of vehicle.
참고1x spring clip. Remove plugs as needed.
-
Attach the PT return hose to
the RH front side of the HV battery pack.
참고1x clip
-
Connect the HV battery RH
front inlet hose.
참고1x spring clip. Remove plugs as needed.
-
Attach the HV battery RH
front inlet hose to the skid plate.
참고1x clip
-
Position the coolant drain
container underneath the front left manifold battery supply tube.
-
Connect the front left
manifold battery supply tube.
참고1x spring clip, 1x clip. Remove plugs as needed.
- Remove the coolant drain container from underneath the vehicle.
-
Release the LH front wheel
liner from the bungee strap.
-
Release the RH front wheel
liner from the bungee strap.
- Install the front aero shield panel. See 패널 - 에어로 실드 - 전면(구조용 팩 이외) (탈거 및 교체).
-
Fully lower the vehicle, and
then push the vehicle away from the lift.
참고Assistance is recommended. Place wheel chocks to prevent the vehicle from moving. Note that this vehicle can only be safely pushed for a very short distance and at very slow speed.
-
Open all doors
참고Latch rear doors to prevent accidental closure
-
Connect the LV power
connector to the HV battery.
참고Push the red locking tab down to secure the connection.
-
Remove the HVC logic cap,
and then connect HVC logic connector.
참고Pivot the handle upward to engage the connector and secure the locking tab.
-
Position the busbar kit
connector and lower it onto the HV header.
-
Install the bolts (x2) that
attach the charge port busbar kit to the HV Header (torque 9 Nm).
-
Put on HV insulating gloves
and leather over gloves.
참고Check gloves for damage and expiry details. Refer to Service Document TN-15-92-003 for further details.
-
Perform a Hioki resistance
test at each HV joint from HV busbar lead to bolt head.
참고The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ). If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki test passed; proceed to the next step.
- Remove leather over gloves and HV insulating gloves.
-
Install the bolt that
attaches the busbar cover access door (torque 9 Nm).
-
Install the LH body harness
onto the rear body.
-
Connect the 3-phase
connector onto the HV battery.
참고Pivot the handle downwards to engage the connector and secure the locking tab.
-
Attach the 2nd row 60 seat
connector to the LH seat frame.
참고1x clip.
-
Remove the tape from the
seat frame.
-
Install the bolts (x4) that
attach the LH and RH lower IP carrier brackets (torque 25 Nm)..
-
Install the center console
harness to the HV battery.
참고1x clip.
- Install the center console. See 센터 콘솔(2.0)(구조용 팩)(탈거 및 장착).
- Install the seats and the interior carpet to the vehicle. See 카펫 - 실내 전체(탈거 및 교체).
- Perform a vacuum refill of the cooling system. See 냉각 시스템(진공 보충).
- Connect LV power. See 12V/LV 전원(연결 해제 및 연결).
- Press and hold the Park button to exit EPB service mode.
-
Access the thermal system
routines using the UI: Select
.
- Unlock the vehicle gateway. See 게이트웨이(잠금 해제).
-
Perform a coolant purge from
the touchscreen.
참고Touch time only. Wait until coolant pumps stop running (audible noise), "Routine Passed" appears, but pumps will run for 10 minutes. If you start another routine during this time, it will fail. Make sure vehicle is not in "Drive". Routine is still running despite the completed message. Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM. The rest will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL. Putting the vehicle into "Drive" will stop this routine. If speeds hover at 7000 RPM, this indicates the pumps are air locked; perform a vacuum fill. Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle.
-
Inspect the coolant level at
the reservoir and top off as necessary.
참고Ensure coolant is filled using G-48 coolant.
-
Install the coolant bottle
cap.
-
Perform the Thermal
Performance Test using the touchscreen: touch Run and allow
the routine to complete.
, touch
-
Exit Service Mode through
the touchscreen.
- Install the HEPA filter assembly. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
- Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
-
Remove the lift pad adapters
from LH and RH rocker panel.
참고2x lift pad adapters per side.
-
Install butyl patches onto
the LH and RH rocker panel access holes.
참고2x butyl patches per side. Apply pressure along patch to verify it is fully secured to body. Use new butyl patches if needed, Roughly 2" x 2 1/2"
- Install the LH and RH rocker panel carrier. See 캐리어 - 로커 패널 - LH(구조용 팩)(탈거 및 교체).
- Install the LH and RH rocker panel covers onto the rocker panel carrier. See 커버 - 로커 패널 - 하단 - LH(탈거 및 교체).