29/09/2024 00:01:18
HV 배터리(RWD)(구조용 팩)(3상)(탈거 및 교체)
교정 코드 16010132 5.58 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.
- 2024-09-11: Added step to support the LV system.
- 2024-06-13: Updated lift pad adapter PNs.
- 2023-11-21: Added new lift pad instructions.
- 2023-11-07: Updated UI steps and added references to wade seal procedures.
- 2023-06-01: Added Special Tools list.
- 2023-06-01: Corrected link to correct procedure for 센터 콘솔(2.0)(구조용 팩)(탈거 및 장착).
- 2023-05-22: Added conspicuous discharge warning table.
- 1936724-00-A - 범용 리프트 패드 어댑터
- 1020566-00-F 어셈블리, 배터리 테이블, 수동 리프트
- 1065131-00-A Battery Coolant Drain Kit
- 1108272-00-B 캡, 로직 연결, 인버터, 3DU
- 1050448-00-B Coolant Vacuum Refill Tool
- 1754057-00-A Current Probe, Clamp, DC, 600V
- 1076927-00-A Hioki Tester
- 1129166-00-A 호이스트, H-프레임 EMEA
- 1133787-00-A Key, Seat Belt Release, Model 3
- 1134523-00-B Kit, Alignment Rods, Battery, M3
- 1133843-00-A 키트, 냉각수 배출 및 주입 어댑터, M3
- 1479505-00-A Kit, M3 Vacuum Fill Coolant Adapter
- 1135762-00-A 키트, 서비스 플러그, 냉각 호스, Model 3
- 1637160-00-A MYSP and Palladium Pack Lift Attachment
- 1076928-00-A Test Probes - Hioki 9461
- 1080589-00-A Wheel Chocks
경고
고압 인식 훈련을 받았고 모든 필수 인증 과정(해당하는 경우)을 완료한 기술자만 이 절차를 수행할 수 있습니다. 고전압 케이블, 버스바 또는 피팅을 다룰 때에는 항상 적합한 개인 보호 장비(PPE)와 클래스 0(1000V)의 최소 정격을 갖는 절연 HV 장갑을 착용해야 합니다. 추가 안전 정보는 기술 노트 TN-15-92-003 고압 인식 주의 사항
을 참조하십시오.
Discharge
경고: 현지 법률을 준수하기 위해 고전압 리튬 배터리는 배송을 위해 포장하기 전에 방전해야 합니다. 또한 고전압 배터리는 보관하기 전에 반드시 방전해야 합니다. 지역에 따라 배송할 HV 배터리는 충전 상태(SoC)가 30% 또는 50% 미만이어야 합니다. 배송 방법을 알 수 없거나 불확실한 경우 또는 배터리를 보관해야 하는 경우 HV 배터리를 30% 미만으로 방전하는 것이 좋습니다.
경고: 고전압 절연이 손실된 HV 배터리는 배송하거나 보관하지 마십시오. 배송 또는 보관을 위해 포장하기 전에 HV 배터리 분리를 확인하십시오. Toolbox 문서 #41977에 설명된 HV 배터리 통신 도구를 사용하여 HV 배터리 매개변수가 배송 또는 보관에 안전한 한도 내에 있는지 확인하십시오. |
참고
가능한 경우 HV 배터리를 탈거하기 전에 방전 절차를 수행하십시오. 이 방법은 배터리를 탈거한 후 배터리 방전 도구를 사용하는 것보다 시간과 사용자 상호 작용이 덜 필요합니다. 배터리 방전 도구는 인증된 기술자만 사용할 수 있습니다..
참고
방전 절차의 단계는 대부분 단순 점검 시간이며 서비스 어드바이저/고객 안내 팀 및 정비 기술자가 수행할 수 있습니다..
- For Front of House and Service Advisors
-
Identify the vehicle SOC.
- If the SOC is less than the specified values, proceed with removal. See 탈거.
- If the SOC is greater than the specified values, lower all of the vehicle windows and turn on the climate control system to maximum defrost. This setting will discharge the battery by approximately 10% SOC every hour.
- Move the vehicle to a location where it can safely continue to discharge the battery unattended.
- Identify the vehicle SOC every half-hour.
- When the SOC is below 50% for surface transport, or below 30% for air transport, turn off the climate control system, raise the windows, and then move the vehicle to the service bay.
- For Service Technicians
-
Identify the vehicle SOC Max
value.
- If the SOC Max value is less than the specified values, proceed with removal. See 탈거.
- If the SOC Max value is greater than the specified values, continue to the next step.
- Move the vehicle to a location where it can safely discharge the battery unattended.
- Enable Service Mode Plus. See 정비 모드 플러스.
- On the vehicle touchscreen, touch .
-
Touch Start HV Discharge, and
then in the window that opens, touch Run.
참고The discharge routine starts and will automatically stop when the SOC Max value for surface transport has been attained.
- After discharge is complete, move the vehicle to the service bay.
탈거
- Verify that the vehicle software version is at 2023.20 or later, and if not, update to the latest version. See 소프트웨어 업데이트.
- Remove the LH rocker panel carrier. See 캐리어 - 로커 패널 - LH(탈거 및 교체).
-
Remove the butyl patches (x2) that
cover the LH rocker access holes.
-
리프트 패드 어댑터를 장착합니다.
- 유럽/중동/아프리카 지역에는어댑터, 리프트 패드, Model Y (1614078-00-A)을(를) 장착합니다.
- 그 외 지역은 범용 리프트 패드 어댑터(1936724-00-A)를 장착합니다.
경고다른 리프트 패드 어댑터를 사용하지 마십시오.참고유럽/중동/아프리카 이외 지역은 어댑터, 리프트 패드, Model Y (1614078-00-A)을(를) 범용 리프트 패드 어댑터(1936724-00-A)로 교체합니다. 다른 버전의 리프트 패드 어댑터는 모두 폐기합니다.참고유럽/중동/아프리카 지역에서는 범용 리프트 패드 어댑터를 아직 사용할 수 없습니다. Model Y에는 Model Y 리프트 패드를 Model 3에는 Model 3 리프트 패드 고무를 사용하여야 합니다.범용 리프트 패드 어댑터 설명:
- 리프트 유형에 따라 올바른 나사산 어댑터를 리프트 어댑터에 장착합니다.
- 나사산 스톱 와셔가 장착되고 리프트 어댑터 하단까지 조여졌는지 확인합니다. 나사산 스톱 와셔가 미장착되어 있는 경우, 리프트 어댑터 사용을 중지하십시오.
- 검정색 리프트 패드가 차량 쪽으로 향하게 하며 리프트 어댑터를 리프트 암에 장착합니다.경고어댑터가 올바른 방향으로 장착되었는지 확인하십시오.
- 리프트 어댑터가 차량의 기준점 구멍과 정렬되도록 리프트 암을 배치합니다.
- 리프트 암을 들어 올려 리프트 패드가 차량에 완전히 안착하도록 합니다.
- 4개의 어댑터가 모두 차량에 안착되었는지 확인하십시오.
- Repeat steps 2 through 4 for the RH side of the vehicle.
- Open all doors and lower the windows.
- Release the LH and RH parking brake calipers. See 주차 브레이크 - 캘리퍼 - 후면 - LH(해제).
-
Run the Thermal Fill Drain (Coolant
Only) routine using the touchscreen. See 냉각 시스템(구조용 팩 이외) (배출 및 보충).
참고Select Run. Close once the routine is completed., then touch
- Disconnect the laptop from the vehicle.
- Remove the seats and the interior carpet from the vehicle. See 카펫 - 실내 전체(탈거 및 교체).
- Remove the center console. See 센터 콘솔(2.0)(구조용 팩)(탈거 및 장착).
-
Remove LH riser side carpet support
bracket.
참고2x tabs
-
Remove RH riser side carpet support
bracket
참고2x tabs
-
Remove and discard the bolts (x4) that
attach the LH and RH center console lower rails.
-
Remove LH and RH floor ducts
참고2x clips
-
Release the center console harness
from the HV battery.
참고1x clip
-
Remove the bolts (x4) that attach the
LH and RH lower IP carrier brackets.
-
Secure the center seat belt buckles
away from the ancillary bay.
-
Remove the rear inner HV battery bolts
(x4).
-
Push the vehicle onto a lift.
참고Recommend assistance. Note that this vehicle can only be safely pushed for a very short distance and at very slow speed.
-
Raise and support the vehicle. See
차량 올리기 - 2 포스트 리프트.
참고Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
-
Raise vehicle fully and lower the lift
onto locks.
참고Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.
- Remove the front aero shield panel. See 패널 - 에어로 실드 - 전면(구조용 팩 이외) (탈거 및 교체).
-
Pull the RH front wheel liner away
from the HV battery.
-
Pull the LH front wheel liner away
from the HV battery.
- Remove the mid aero shield panel. See 패널 - 에어로 실드 - 중간(탈거 및 교체).
- 차량 HV 비활성화 절차를 수행합니다. 참조 항목: 차량 HV 비활성화 절차 (구조용 팩).
- Lower the vehicle until the tires are touching the ground.
-
Release the 2nd row 60 seat connector
from the LH seat frame.
-
Disconnect the 3-phase connector from
the HV battery.
참고Release locking tab upwards then lift up the connector.
-
Remove the bolt that attaches the
busbar cover access door.
-
Remove the bolts that attach the
charge port busbar kit to the HV header.
-
Release the LH body harness from the
rear body and move it aside.
-
Lift the busbar kit connector to
remove it from the HV header.
참고Use an inflatable airbag to suspend the busbar away from the HV header during removal and installation. Hold busbar firmly as there is tension on it.
-
Disconnect the HVC logic connector and
install the logic cap.
참고Release the locking tab, then pivot the handle downward to release connector.
-
Disconnect the LV power connector from
the HV battery.
-
Close all doors.
참고Latch rear doors to prevent accidental closure.
- Raise the vehicle to a comfortable working height.
-
Position a coolant drain container
underneath the LH front of the HV battery.
-
Disconnect the PT supply hose at the
LH front side of the vehicle.
참고Plug the hose connections.
-
Install the PCS flush adapter onto the
PT supply hose.
참고Remove plugs as needed. Perform a push-pull-push test to make sure the adapter is fully seated.
-
Attach the coolant cart flush hose to
the regulator and PCS flush adapter.
참고Make sure that the regulator valve is closed. The pressure regulator is not adjustable.
-
Position the coolant drain container
underneath the LH RDU area.
참고Position neck to catch all coolant loss.
-
Release the RDU inverter inlet hose
from the RDU.
-
Disconnect the RDU inverter inlet hose
from the fluid coupling.
참고Plug the drive unit coupling.
-
Attach a compressed air line to the
coolant pressure tester.
참고Make sure the valve on the pressure regulator is closed.
-
Slowly open the valve on the pressure
regulator and allow the coolant to completely drain.
참고Keep an eye on all hose connections to verify there are no leaks from the tools.
-
Close the valve on the pressure
regulator when coolant has stopped draining from the RDU inverter inlet hose.
-
Disconnect the compressed air line
from the coolant pressure tester.
-
Position the coolant drain container
underneath the LH front of the HV battery.
-
Remove the PCS flush adapter from the
PT supply hose.
참고Plug hose connections.
-
Remove the PT flush fitting adapter
from the cart pressure hose.
-
Position the coolant drain container
underneath the center front of the HV battery pack.
참고Position underneath the front left manifold battery supply tube.
-
Disconnect the front left manifold
battery supply tube.
참고Plug hose connections.
-
Attach the battery drain fitting
adapter onto the female front left manifold battery supply tube.
참고Make sure that the valve is closed and that the adapter is locked to the manifold tube.
-
Attach the coolant cart flush hose to
the battery drain fitting adapter.
-
Position the coolant drain container
underneath the RH front of the HV battery.
-
Disconnect the HV battery RH front
inlet hose.
참고Plug hose connections.
-
Release the clip that attaches the HV
battery RH front inlet hose to the skid plate.
-
Attach a compressed air line to the
coolant pressure tester.
참고Make sure the valve on the pressure regulator is closed.
-
Open the valve on the battery drain
fitting adapter.
-
Slowly open the valve on the pressure
regulator and allow the coolant to completely drain.
참고Keep an eye on all hose connections to verify there are no leaks from the tools.
-
Close the valve on the pressure
regulator once coolant has stopped draining from the HV battery RH front inlet
port.
-
Disconnect the compressed air line
from the coolant pressure tester.
-
Position the coolant drain container
underneath the center front of the HV battery pack.
참고Position underneath the front left manifold battery supply tube.
-
Remove the battery drain fitting
adapter from the female front left manifold battery supply tube.
참고Plug hose connections.
-
Remove the battery drain fitting
adapter from the cart drain hose.
-
Position the coolant drain container
underneath the RH front of the HV battery.
-
Disconnect the PT return hose at the
RH front side of the vehicle.
참고Plug hose connections.
-
Release the clip that attaches the PT
return hose to the RH front side of the HV battery pack.
-
Release the PT coolant hose from the
LH side of the front HV battery bash plate.
-
Position the coolant drain container
underneath the LH rear side of the HV battery.
-
Remove the RDU inverter inlet
hose.
참고Rotate the hose between the subframe and battery out of the vehicle.
-
Disconnect the compressor HV harness
from the HV battery.
참고Hold down the red locking tab, and the disengage the release lever. Do not force the release lever up.
-
Release the clips (x4) that attach the
compressor HV harness to the HV battery.
-
Release the RDU oil cooler outlet
pipe.
참고Plug hose connections.
-
Remove the RDU oil cooler outlet
pipe.
참고Rotate the pipe down over the RDU and rearward around the subframe.
- Remove the coolant drain container from underneath the vehicle.
-
Release the RDU HV cable bracket from
the RDU.
-
Disconnect the RDU HV cable from the
RDU.
참고Release the locking tab, and then rotate the release lever up to disengage the connector. Do not force the release lever up.
-
Remove the RDU HV cable.
참고Rotate the cable underneath the logic cable harness between the subframe and the HV battery.
-
Remove the smaller bolts of the LH and
RH shear plates.
-
Loosen the large bolt that attaches
the LH shear plate and subframe to the body and rotate the shear plate clear of the HV
battery.
참고Hand tighten the bolt once the shear plate is in position.
-
Loosen the large bolt that attaches
the RH shear plate and subframe to the body and rotate the shear plate clear of the HV
battery.
참고Hand tighten the bolt once the shear plate is in position.
-
Put the battery table into position
and lower vehicle to support the battery.
참고Recommend assistance. Line up the table so the bolts at the front bash plate are accessible and the rear HV cables are accessible. Adjust the final battery table position using adjustable caster jacks on the table.
-
Loosen the front bolts that attach the
HV battery through the skid plate cover with ratchet, and then remove them with a
battery powered drill.
-
Loosen the bolts that attach the skid
plate to the vehicle with ratchet, and then remove them with a battery powered
drill.
-
Loosen the bolts that attach the rear
HV battery to the vehicle with a ratchet, and then remove them with a battery powered
drill.
-
Loosen the LH bolts that attach the V
battery to the vehicle with a ratchet, and then remove them with a battery powered
drill.
-
Loosen the RH bolts that attach the HV
battery to the vehicle with a ratchet, and then remove them with a battery powered
drill.
-
Raise the vehicle to free it from the
HV battery.
참고Recommend assistance.
-
Remove the battery from under the
vehicle.
참고Recommend assistance.
-
Release the PT supply tube from the
rear of the HV battery pack.
참고Plug hose connections.
-
Remove the PT supply tube from the LH
side of the HV battery pack.
참고Each clamp has 1x datum that need to be released from the bracket holes.
-
Remove the FDU dummy plug from the HV
battery pack.
참고Disengage the locking tab, then release the connector body.
-
Remove the front left manifold battery
supply tube from the HV battery pack.
참고Use a shop towel to clean any residue coolant as necessary. Plug hose connections.
-
Remove the PT return tube from the RH
side of the HV battery pack.
참고Each clamp has 3x datums that need to be released from 3x bracket holes
-
Attach the HV battery H-frame to the
gantry and raise it into position.
-
Position the HV battery under the
gantry.
참고Recommend assistance
-
Attach the P2 sling adapter onto the
HV battery pack.
참고4x locking joints. The hoist is color coded and will come with instructions. Verify locking joints are fully secured, DO NOT secure the middle joints. Perform a push and pull test. If not properly secured, then top pin will be recessed. Take care to secure properly and safely.
-
Raise the HV battery pack off the
battery table.
-
Position the gantry over a
pallet.
참고Recommend assistance
-
Lower the HV battery pack onto the
pallet.
-
Release the P2 battery sling adapter
from the HV battery pack.
참고Push down on top pin to release.
-
Raise the gantry and H-frame from the
old HV battery pack.
-
Remove the logic cap from the old HV
battery pack.
장착
참고
전면 차체 하부(FUB) 또는 후면 차체 하부(RUB) 주물의 나사산 중 하나가 손상된 경우 헬리코일 인서트를 사용한 수리 지침은 TN-15-92-001 - 헬리코일 인서트 장착을 참조하십시오.
경고
FUB 또는 RUB의 나사산을 수리하려면 TPN 1056157-09-A인 헬리코일 인서트만 사용하십시오.
참고
나사산 수리를 수행한 경우 서비스 방문에 별도 활동으로 교정 코드 70060005 - 나사산 수리를 추가하십시오.
-
Open the crate top of the crate that
contains the new HV battery pack.
참고Recommend assistance.
-
Inspect and clean the wade seal on the
HV battery prior to installation.
If the wade seal is damaged, rework or replace the seal.
- If the damage is less than 25 mm, rework the wade seal. See 도하 씰 - HV 배터리(구조용 팩)(재작업).
- If the damage is more than 25 mm, replace the wade seal. See 도하 씰 - HV 배터리(구조용 팩)(탈거 및 교체).
- If there is no damage, clean the seal with water and dry the surface completely.
-
Install the logic cap onto the new HV
battery pack.
-
Remove the fasteners that attach the
new HV battery pack to the crate/pallet.
-
Position the gantry and H-frame over
the crate, and then attach the P2 sling adapter to the new HV battery pack.
참고4x locking joints. The hoist is color coded and comes with instructions. Make sure that the locking joints are fully secured. DO NOT secure the middle joints. Perform a push-pull test. If not properly secured, the top pin will be recessed. Take care to secure properly and safely.
-
Raise the new HV battery pack off the
crate.
참고Recommend assistance.
-
Move the gantry away from the crate
and bring the HV battery table in position.
참고Recommend assistance
-
Lower the HV battery pack onto the
battery table.
참고Recommend assistance. Make sure to align the battery pack to the table with clear access to all bolt-to-body holes.
-
Release the P2 sling adapter from the
HV battery pack.
참고4x locking joints. Push down on top pin to release.
-
Remove the HV battery pack from under
the gantry.
참고Recommend assistance.
-
Position the gantry over the old HV
battery pack.
참고Recommend assistance.
-
Lower the gantry and H-frame and
secure the P2 sling adapter to the old HV battery pack.
참고4x locking joints. The hoist is color coded and comes with instructions. Make sure that the locking joints are fully secured. DO NOT secure the middle joints. Perform a push-pull test If not properly secured, the top pin will be recessed. Take care to secure properly and safely.
-
Raise the old HV battery pack above
height of crate.
-
Position the crate underneath the old
HV battery pack.
-
Lower the old HV battery pack onto the
crate.
참고Recommend assistance.
-
Release the P2 sling adapter from the
old HV battery pack.
참고4x locking joints. Push down on top pin to release.
-
Raise the gantry and H-frame from the
old HV battery pack.
-
Lower the gantry and remove the HV
battery H-frame from the gantry.
-
Install fasteners to attach the old HV
battery pack to the crate hand tight.
-
Close the crate top housing the old HV
battery pack.
참고Recommend assistance
-
Install the PT return tube onto the RH
side of the HV battery pack.
참고6x clamps, 6x brackets. Each clamp has 3x datums that need to be secured onto 3x bracket holes.
-
Install the front left manifold
battery supply tube onto the HV battery pack.
참고1x spring clip, 3x clips. Remove plugs as needed.
-
Install the FDU dummy plug onto the HV
battery pack.
참고Fully seat the connector body, then engage the locking latch.
-
Install the PT supply tube to the LH
side of the HV battery pack.
참고6x clamps, 6x brackets. Each clamp has 1x datum that need to be secured to the bracket holes.
-
Attach the PT supply tube onto the
rear of the HV battery pack.
참고1x spring clip, 2x clips. Remove plugs as needed.
-
Clean the HV connector contact surface
of any residual Penetrox.
참고Allow 1 minute dry time after removing Penetrox. New busbar comes with Penetrox applied to the HV connector.
-
Clean the busbar HV connector contact
surface of any residual Penetrox.
참고Allow 1 minute dry time after removing Penetrox. It is necessary to clean the HV connector during re-use of the busbar.
-
Apply Penetrox onto the HV connector
joints.
참고Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads. Spread evenly to ensure that the contact surface is fully covered.
-
Inspect and clean the body side of the
HV battery wade seal interface.
참고Clean with water and dry surface completely.
-
Install the HV battery alignment rods
(x2) onto the body.
참고Only use the smaller rods. Thread onto RH front most and LH rear most side holes
-
Position the HV battery pack under the
vehicle.
참고Recommend assistance
-
Carefully lower the vehicle onto the
HV battery pack and align the battery holes with the rods.
참고Recommend assistance. Make sure that coolant hoses and harnesses do not get pinched.
-
Remove the HV battery alignment rods
from the body once the HV battery is aligned.
-
Thread in by hand all bolts that
attach the HV battery to vehicle. Do not install bolts to the shear plates yet.
참고34x bolts. Includes top bolts. Start with bolts nr 35-36-37-38. Ensure smooth thread engagement and bolts are not cross threaded into the casting.
-
Completely lower the vehicle onto the
battery pack.
참고Recommend assistance.
-
Seat all bolts (x 34) that attach the
HV battery to the vehicle with a battery powered drill.
참고Ensure smooth thread engagement and bolts are not cross threaded into the casting. Flush down the bolts. Do not over tighten bolts, fully torque them at later steps.
-
Fully torque the LH bolts (x7) that
attach the HV battery to the vehicle (torque 56 Nm).
참고Bolt position 1-7.
-
Fully torque the RH bolts (x7) that
attach the HV battery to the vehicle (torque 56 Nm).
참고Bolt position 16-22.
-
Fully torque the rear bolts (x4) that
attach the HV battery to the vehicle (torque 62 Nm).
참고Bolt position 10-13.
-
Fully torque the front bolts (x6) that
attach the HV battery through the bash plate openings (torque 90 Nm).
참고Later production vehicles have E14 bolts torqued at 75 Nm. Bolt location 23 to 28.
-
Fully torque the front bolts (x6) that
attach the bash plate to the vehicle (torque 62 Nm).
참고Bolt location 29-34.
-
Loosen the RH rear subframe bolt and
align the RH rear shear plate with the HV battery.
참고Hand tighten bolt once the shear plate is in position.
-
Install the bolts that attach the RH
shear plate to the HV battery hand tight.
-
Torque the bolt that attaches the
subframe and RH rear shear plate to the body (torque 130 Nm).
-
Torque the 2 smaller bolts that attach
the RH rear shear plate to the body (torque 62 Nm).
- Repeat steps 42 through 45 on the LH side of the vehicle.
-
Open the LH rear door.
참고Use caution while working around this area not to damage any components.
-
Fully torque the LH rear inner bolts
(x2) that attach the HV battery pack to the vehicle (torque 49 Nm).
참고Bolt position 35-36.
-
Visually inspect the wade seal to make
sure that no gaps are present.
-
Close LH rear door.
참고Do not latch the door.
-
Open the RH rear door.
참고Use caution while working around this area not to damage any components
-
Fully torque the RH rear inner bolts
that attach the HV battery pack to vehicle (torque 49 Nm).
참고Bolt position 37-38.
-
Close RH rear door
참고Do not latch the door.
- Raise vehicle and lower onto locks, then remove the battery table from under the vehicle.
-
Position the RDU HV cable up to the
RDU.
참고Rotate cable underneath logic cable harness between subframe and HV battery.
-
Connect the RDU HV cable onto the
RDU.
참고Verify lever is in the upright and open position, then carefully seat connector and allow the lever to engage. Fully secure lever and verify red tab is locked. Do not damage any pins.
-
Secure the RDU HV harness onto the HV
battery.
참고Verify lever is in the upright and open position, then carefully seat the connector and allow the lever to engage. Fully secure the lever and verify that the red tab is locked. Do not damage any pins.
-
Install the bolt that attaches the RDU
HV cable bracket to the RDU (torque 6 Nm).
-
Install the RDU oil cooler outlet
pipe.
참고Rotate up over the RDU and rearward around the subframe to oil cooler.
-
Attach the RDU oil cooler outlet
pipe.
참고2x spring clips, 5x clips. Remove plugs as needed
-
Attach the compressor HV harness to
the HV battery.
참고4x clips
-
Connect the compressor HV harness onto
the HV battery.
참고Verify that the lever is in the upright and open position, then carefully seat the connector and allow the lever to engage. Fully secure lever and verify that the red tab is locked.
-
Install the RDU inverter inlet
hose.
참고2x spring clip, 1x clip. Rotate between subframe and battery into the RDU and PCS outlet. Remove plugs as needed.
-
Attach the RDU inverter inlet hose to
the RDU HV cable.
참고1x clip
- Install the mid aero shield panel. See 패널 - 에어로 실드 - 중간(탈거 및 교체).
-
Position a coolant drain container
underneath the LH front of the HV battery.
-
Connect the PT supply hose at the LH
front side of the vehicle.
참고1x spring clip. Remove plugs as needed.
-
Attach the PT coolant hose onto the LH
side of the front HV battery bash plate.
참고1x clip
-
Position the coolant drain container
underneath the RH front of the HV battery.
-
Connect the PT return hose at the RH
front side of vehicle.
참고1x spring clip. Remove plugs as needed.
-
Attach the PT return hose to the RH
front side of the HV battery pack.
참고1x clip
-
Connect the HV battery RH front inlet
hose.
참고1x spring clip. Remove plugs as needed.
-
Attach the HV battery RH front inlet
hose to the skid plate.
참고1x clip
-
Position the coolant drain container
underneath the center front of the HV battery pack.
참고Position container underneath front left manifold battery supply tube.
-
Connect the front left manifold
battery supply tube.
참고1x spring clip, 1x clip. Remove plugs as needed.
- Remove the coolant drain container from underneath the vehicle.
-
Release the LH front wheel liner from
the bungee strap.
-
Release the RH front wheel liner from
the bungee strap.
- Install the front aero shield panel. See 패널 - 에어로 실드 - 전면(구조용 팩 이외) (탈거 및 교체).
-
Fully lower the vehicle, and then push
the vehicle away from the lift.
참고Recommend assistance. Place wheel chocks to prevent the vehicle from moving. Note that this vehicle can only be safely pushed for a very short distance and at very slow speed.
-
Open all doors
참고Latch rear doors to prevent accidental closure
-
Connect the LV power connector to the
HV battery.
참고Push the red locking tab down to secure the connection.
-
Remove the HVC logic cap, and then
connect HVC logic connector.
참고Pivot the handle upward to engage the connector and secure the locking tab.
-
Position the busbar kit connector and
lower it onto the HV header.
-
Install the bolts (x2) that attach the
charge port busbar kit to the HV Header (torque 9 Nm).
-
Put on HV insulating gloves and leather over gloves.
참고Check gloves for damage and expiry details. Refer to Service Document TN-15-92-003 for further details.
-
Perform a Hioki resistance test at
each HV joint from HV busbar lead to bolt head.
참고The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ). If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki test passed; proceed to the next step.
- Remove leather over gloves and HV insulating gloves.
-
Install the bolt that attaches the
busbar cover access door (torque 9 Nm).
-
Install the LH body harness onto the
rear body.
-
Connect the 3-phase connector onto the
HV battery.
참고Pivot the handle downwards to engage the connector and secure the locking tab.
-
Attach the 2nd row 60 seat connector
to the LH seat frame.
참고1x clip.
-
Remove the tape from the seat
frame.
-
Install the bolts (x4) that attach the
LH and RH lower IP carrier brackets (torque 25 Nm)..
-
Install the center console harness to
the HV battery.
참고1x clip.
-
Install the LH and RH floor
ducts.
-
Install new bolts (x4) that attach the
LH and RH center console lower rails (torque 4.5 Nm).
참고Slide rails rearward to engage it onto center console riser assembly.
-
Install the LH riser side carpet
support bracket.
-
Install the RH riser side carpet
support bracket.
- Install the center console. See 센터 콘솔(2.0)(구조용 팩)(탈거 및 장착).
- Install the seats and the interior carpet to the vehicle. See 카펫 - 실내 전체(탈거 및 교체).
- Connect LV power. See 12V/LV 전원(연결 해제 및 연결).
- Connect an LV maintainer to the vehicle, but do not disconnect the LV battery. See LV 유지 장치(연결 및 연결 해제).
- Perform a vacuum refill of the cooling system. See 냉각 시스템(진공 보충).
- Press and hold the Park button to exit EPB service mode.
-
Access the thermal system routines
using the UI: Select
.
- Unlock the vehicle gateway. See 게이트웨이(잠금 해제).
-
Perform a coolant purge from the
touchscreen.
참고Touch time only. Wait until coolant pumps stop running (audible noise), "Routine Passed" appears, but pumps will run for 10 minutes. If you start another routine during this time, it will fail. Make sure vehicle is not in "Drive". Routine is still running despite the completed message. Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM. The rest will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL. Putting the vehicle into "Drive" will stop this routine. If speeds hover at 7000 RPM, this indicates the pumps are air locked; perform a vacuum fill. Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle.
-
Inspect the coolant level at the
reservoir and top off as necessary.
참고Ensure coolant is filled using G-48 coolant.
-
Install the coolant bottle cap.
-
Perform the Thermal Performance Test
using the touchscreen: touch Run and allow the routine to complete.
, touch
- Connect a laptop with Toolbox 3 to the vehicle. See Toolbox 3(연결 및 연결 해제).
- Enable Service Mode Plus. See 정비 모드 플러스.
- On the vehicle touchscreen, touch .
- Under High-Voltage-Battery, touch High Voltage Battery Replacement.
- Under After High Voltage Battery Replacement, touch CAN ECU Redeploy, and then in the window that opens, touch Run.
- Under After High Voltage Battery Replacement, touch High Voltage Battery Replacement Routine, and then in the window that opens, touch Run.
- Disable Service Mode Plus. See 정비 모드 플러스.
- Disconnect the laptop with Toolbox 3 from the vehicle. See Toolbox 3(연결 및 연결 해제).
-
Exit Service Mode through the
touchscreen.
- Disconnect the 12V/LV battery maintainer.
- Install the HEPA filter assembly. See 어셈블리 - 필터 - HEPA(탈거 및 교체).
- Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
-
Remove the lift pad adapters from the
LH and RH rocker panel.
참고2x lift pad adapters per side.
-
Install butyl patches onto the LH and
RH rocker panel access holes.
참고2x butyl patches per side. Apply pressure along patch to verify it is fully secured to body. Use new butyl patches if needed, roughly 2" x 2 1/2" (5 cm x 6.5 cm).
- Install the LH and RH rocker panel carrier. See 캐리어 - 로커 패널 - LH(구조용 팩)(탈거 및 교체).
- Install the LH and RH rocker panel covers onto the rocker panel carrier. See 커버 - 로커 패널 - 하단 - LH(탈거 및 교체).