Release Notes April-June 2023

Archived Release Notes:

Week Ending Ending July 1, 2023

The following new procedure(s) were added:
  1. HV Battery (AWD) (7-Seat) \(Remove and Install\)
The following procedure(s) were updated:
  1. Brake Rotor - Front - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  2. Bushing Bracket - Stabilizer Bar - Front - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  3. Control Arm - Upper - Front - LH (Non-Structural Pack) (Remove and Replace) - Removed steps for removing filler neck and shock tower covers.
  4. Damper Assembly - Front - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  5. Front Upper Control Arm (FUCA) Mount - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  6. Halfshaft - Rear Drive Unit - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  7. Horn Assembly (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  8. Isolator - Front Upper Control Arm (FUCA) Mount - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  9. Isolator - Lower Spring - Rear - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  10. Link - Compliance - Lower - Front - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  11. Oil Pump - Front Drive Unit (Remove and Replace) - Added step to update software.
  12. Powertrain Coolant (Drain and Refill) - Improved steps for translation.
  13. Sensor - Wheel Speed - ABS - Front - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  14. Speaker - Pedestrian Warning (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  15. Subframe Assembly - Front (Dual Motor) (Remove and Install) - Provided torque values for Structural Pack vehicles.
  16. Wheel Arch Liner - Front - LH (Non-Structural Pack) (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.

Week Ending June 24, 2023

The following new procedure(s) were added:
  1. Harness - AC Filter - HV Battery (3-Phase) (Structural Pack) (Remove and Replace)
  2. Windshield (HW4) (Remove and Replace)
  3. Clevis Pin - Brake (Remove and Replace)
The following procedure(s) were updated:
  1. A/C Refrigerant (Recovery and Recharge) - Recharge: Moved STOP THERMAL FILL DRAIN (previous step 13) and HEAT PUMP COMMISSIONING (previous step 14) before commanding ON the vehicle A/C (previous step 4).
  2. Camera - Forward Facing (Pitch Verification) - Updated images and added note to measure each time during setup.
  3. Compressor (Remove and Replace) - Added compressor weight including oil for Sanden type compressor.
  4. Compressor - Unknown Oil Quantity (EMEA) (Remove and Replace) - Added compressor weight including oil for Sanden type compressor.
  5. Crush Can - Upper - Front - LH (Remove and Replace) - Updated torque for the fastener that attaches the crush can to the fender support.
  6. Flood Ports - 2nd Generation (Remove and Replace) - Replaced steps for Toolbox 3 Tools tab.
  7. Hinge - Liftgate - LH (Remove and Replace) - Added the Telescoping Hood Prop to the tool list.
  8. HV Battery Air Leak Test - Removed mention of deprecated EU specific tool.
  9. Steering Column (LHD) (Remove and Replace) - Updated Toolbox routine.
  10. Steering Wheel (Remove and Replace) - Eliminated redundant Toolbox routines, changed software update to software reinstall.
  11. Supermanifold 1.1 (Retrofit) - Added compressor weight including oil for Sanden type compressor.
  12. Supermanifold (Remove and Replace) - Added compressor weight including oil for Sanden type compressor.
  13. USB Hub - Center Console - Front (2.0) (Remove and Replace) - Added step to release clips through slots with pick.

Week Ending June 17, 2023

The following procedure(s) were updated:
  1. A/C Line - Supermanifold to Compressor (Remove and Replace) - Added "Thermal Performance" routine through touchscreen.
  2. Brake Caliper - Rear - LH (Remove and Replace) - Removed steps to update epbxHwType configuration.
  3. Brake Lines - LH Sill (RWD) (Remove and Replace) - Added shear plate small bolts torque figure for Structural Pack vehicles.
  4. Brake Pad Kit - Rear (Base Brakes) (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  5. Brake Rotor - Rear - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  6. Bushing - Rear Drive Unit - Rear (3DU) (Remove and Replace) - Added shear plate small bolts torque figure for Structural Pack vehicles.
  7. Bushing - Rear Drive Unit - RH (Remove and Replace) - Added shear plate small bolts torque figure for Structural Pack vehicles.
  8. Cover - Ancillary Bay (Remove and Replace) - Corrected paint pen colors.
  9. Cover - Rear Suspension - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  10. Damper - Rear - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  11. Drop Link - Stabilizer Bar - Rear - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  12. Fluid Coupling (Straight) - Rear Drive Unit (Remove and Replace) - Added shear plate small bolts torque figure for Structural Pack vehicles.
  13. Hose - Inlet - Inverter - Rear Drive Unit (3DU) (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  14. Hose - Inverter to Heat Exchanger - Rear Drive Unit (3DU) (Remove and Replace) - Added shear plate small bolts torque figure for Structural Pack vehicles.
  15. Hose - Outlet - Rear Drive Unit (3DU) (Remove and Replace)Added shear plate small bolts torque figure for Structural Pack vehicles.
  16. Garnish - Fender - Rear - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  17. Ground Strap - Rear Drive Unit (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  18. Link - Aft - Lower - Rear - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  19. Link - Fore - Lower - Rear - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  20. Shear Plate - Rear Subframe - Front - LH (Remove and Replace) - Added shear plate small bolts torque figure for Structural Pack vehicles.
  21. Shear Plate - Rear Subframe - Front - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  22. Shield - Dust - Brake - Rear - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  23. Side Shield - Outboard - Driver Seat (Remove and Replace) - Updated notes on adjusting seat height for access to the seatbelt and side shield fastener.
  24. Spring - Rear Suspension - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  25. Subframe Assembly - Rear (3DU) (Remove and Install)Added shear plate small bolts torque figure for Structural Pack vehicles.
  26. Subframe Assembly - Rear (3DU) (Remove and Replace)Added shear plate small bolts torque figure for Structural Pack vehicles.
  27. Subframe Assembly - Rear (4DU) (Remove and Replace) - Added shear plate small bolts torque figure for Structural Pack vehicles.
  28. Toe Link - Rear - LH (Remove and Replace) -

Week Ending June 10, 2023

The following new procedure(s) were added:
  1. Car Computer (HW4) (Remove and Install)
The following procedure(s) were updated:
  1. Airbag - Driver (Remove and Replace) - Add the Valve Core Removal Tool to the tool list.
  2. Buckle - 2nd Row - Center (7 Seat) (Remove and Replace) - Added torque specifications and fixed missing/incorrect steps.
  3. Camera - Forward Facing (Pitch Verification) - Updated removal of camera cover to removal of rear view mirror, added specifications for HW4 vehicles, updated Toolbox steps, and reordered steps for efficiency.
  4. Door Assembly - Charge Port (EMEA) (Remove and Replace) - Updated Charge Identifier Label TPN from 1691926-00-A to 1691926-00-B and updated related illustration.
  5. Drive Unit - Rear (3DU) (Remove and Replace) - Added shear plate small bolts torque figure for Structural Pack type vehicles.
  6. Drive Unit - Rear (4DU) (Remove and Install) - Added shear plate small bolts torque figure for Structural Pack type vehicles.
  7. Drive Unit - Rear (4DU) (Remove and Replace) - Added shear plate small bolts torque figure for Structural Pack type vehicles.
  8. Power Conversion System (Non-Structural Pack) (Remove and Replace) - Corrected the step at the end of the Installation procedure to disconnect charger/LV maintainer rather than disconnecting 12V/LV battery.
  9. Software Reinstall - Toolbox - Updated Li-Ion instructions: Vehicle software version 2023.12 or newer is required, and consolidated "contactors closed" and "contactors open" procedures.
  10. Software Reinstall - Touchscreen - Updated Li-Ion instructions: Vehicle software version 2023.12 or newer is required, and consolidated "contactors closed" and "contactors open" procedures.
  11. Steering Rack (Dual Motor) (Remove and Replace) - Added information about gateway configuration.
  12. Wheel Arch Liner - Rear - LH (Non-Structural Pack) (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  13. Wiper Module (Remove and Replace) - Removed configuration change.

Week Ending June 03, 2023

The following new procedure(s) were added:
  1. Guide - Probing - HV Battery (Retrofit)
  2. Post Guide - Headrest - Front Passenger Seat (Remove and Replace)
  4. Track - Outer - Front Passenger Seat (Remove and Replace)
The following procedure(s) were updated:
  1. Fluids and Capacities - Updating KAF gearbox fluid part number.
  2. Guide - Probing - HV Battery (Remove and Replace) - Completely revised procedure and added link to retrofit procedure.
  3. HV Battery (RWD) (Structural Pack) (3-Phase) (Remove and Replace) - Added Special Tools list.
  4. HV Battery (RWD) (Structural Pack) (3-Phase) (Remove and Replace) - Corrected link to correct procedure for Center Console (2.0) (Structural Pack) (Remove and Install).
  5. Tire - Front - LH (Dismount and Mount) - Added caution about lubricant drying time.

Week Ending May 27, 2023

The following new procedure(s) were added:
  1. Decor Trim - Instrument Panel - Main (Remove and Replace) (RHD)
  2. Headlight - LH (Remove and Replace) (RHD)
  3. Foam - Cushion - Front Passenger Seat (Remove and Replace)
  4. Foam - Seat Back - Front Passenger Seat (Remove and Replace)
  5. Frame - Seat Back Rest - Front Passenger's Seat (Remove and Replace)
  6. Lumbar Support - Back Rest - Front Passenger Seat (Remove and Replace)
  7. Module - ECU - Occupant Classification System (OCS) - Front Passenger (Remove and Replace)
  8. Motor - Recliner - Back Rest - Front Passenger Seat (Remove and Replace)
  9. Motor - Seat Track - Front Passenger Seat (Remove and Replace)
  10. Panel - Cowl Screen (Remove and Replace) (RHD)
  11. Trim - Cushion - Front Passenger Seat (Remove and Replace)
  12. Wiper Arm - RH (RHD) (Remove and Replace)
  13. Wiper Blades (Remove and Replace) (Pair) (RHD)
  14. Wiper Module (RHD) (Remove and Replace)
The following procedure(s) were updated:
  1. Busbars - Charge Port to HV Battery (3-Phase) (Remove and Replace) - Replaced the vehicle electrical isolation procedure with the charge port voltage check procedure.
  2. Charge Port (3-Phase) (Remove and Replace) - Replaced the vehicle electrical isolation procedure with the charge port voltage check procedure.
  3. Charge Port Voltage Check - Updated procedures with comments from Service Engineering review.
  4. Cover - Ancillary Bay (Remove and Replace) - Added caution for correct positive DC cable connection.
  5. Cover - Ancillary Bay (7-Seat) (Remove and Replace) - Added caution for correct positive DC cable connection.
  6. Fluid Coupling (55 Degrees) - Rear Drive Unit (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  7. Glass - Door - LH - Front (Remove and Replace) - Added cleaning instructions to prevent glass damage.
  8. Glass - Door - LH - Rear (Adjust) - Added cleaning instructions to prevent glass damage.
  9. Glass - Door - LH - Rear (Remove and Replace) - Added cleaning instructions to prevent glass damage.
  10. Harness - Body - RH (Remove and Replace)- Added caution for correct positive DC cable connection.
  11. Headliner Assembly (Remove and Replace) - Added headliner shipping bag installation tip.
  12. Headliner - Front (Remove and Replace) - Added headliner shipping bag installation tip.
  13. Headliner - Rear (Remove and Replace) - Added headliner shipping bag installation tip.
  14. HV Battery (AWD) (Non-Structural Pack) (Remove and Install) - Added caution for correct positive DC cable connection.
  15. HV Battery (AWD) (Non-Structural Pack) (Remove and Replace) - Added caution for correct positive DC cable connection.
  16. HV Battery (AWD) (Non-Structural Pack) (Remove and Replace) - Added conspicuous discharge warning table.
  17. HV Battery (AWD) (Structural Pack) (Remove and Replace) - Added conspicuous discharge warning table.
  18. HV Battery (RWD) (Remove and Install) - Added caution for correct positive DC cable connection.
  19. HV Battery (RWD) (Remove and Replace) - Added caution for correct positive DC cable connection.
  20. HV Battery (RWD) (Remove and Replace) - Added conspicuous discharge warning table.
  21. HV Battery (RWD) (Structural Pack) (3-Phase) (Remove and Replace) - Added conspicuous discharge warning table.
  22. Inverter Air Leak Test - Updated tools list and added photos for 4DU adapter and plug.
  23. Motor - Seat Height - Driver Seat (Remove and Replace) - Added steps for front passenger seat.
  24. Motor - Seat Tilt - Driver Seat (Remove and Replace) - Added note and additional step for front passenger seats.
  25. Passthrough - DCDC - 12V (Busbar Type) (Remove and Replace) - Added caution for correct positive DC cable connection.
  26. Plastic Insulator - Suspension - Driver Seat (Remove and Replace) - Added steps for front passenger seat.
  27. Safety Cap - Busbar - Charge Port to HV Battery (3-Phase) (Remove and Replace) - Replaced the vehicle electrical isolation procedure with the charge port voltage check procedure.
  28. Skid Plate - HV Battery - Rear (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  29. Stabilizer Bar - Rear (Remove and Replace) - Added the whole procedure video as an overview for supplemental purposes only.
  30. Steering Column (LHD) (Remove and Replace) - Added a video at Step 25 in Removal part to show how to remove the steering column from the vehicle.

Week Ending May 20, 2023

The following new procedure(s) were added:
  1. Frame - Seat Cushion - Front Passenger Seat (Remove and Replace)
  2. Front Wheelhouse NVH Absorber - LH (Remove and Replace)
  3. Jumper Harness - Windshield (Retrofit)
  4. Motor - Seat Track - Front Passenger Seat (Remove and Replace)
  5. Quad Camera Cover - Upper (Remove and Replace) (RHD)
  6. Seal - Secondary - Rear Door - LH (Remove and Replace)
  7. Sensor - Resistive Occupancy - Front Seat - RH (Remove and Replace)
  8. Side Panel - Center Console - LH (RHD) (Remove and Replace)
The following procedure(s) were updated:
  1. Clean and Lubricate Brake Calipers (Non-Performance Brakes) - Added Mobile Service notes to chock opposing wheels, service the front calipers, and then service the rear calipers.
  2. Clean and Lubricate Brake Calipers (Performance Brakes) - Added Mobile Service notes to chock opposing wheels, service the front calipers, and then service the rear calipers.
  3. Garnish - Fender - Front - LH (Remove and Replace) - Added the removal procedure video for supplemental purposes only.
  4. Windshield (Reuse Humidity and Temperature Sensor) (HW3) (Remove and Replace) - Updated Pre-GCL and GCL windshield heater connector and jumper harness disconnect/connect direction.

Week Ending May 13, 2023

The following new procedure(s) were added:
  1. HV Battery (RWD) (Structural Pack) (3-Phase) (Remove and Replace)
The following procedure(s) were updated:
  1. Body Reinforcement - Floor - 2nd Row (Remove and Replace) - Reorganized the procedure.
  2. Buckle - 2nd Row - Center (7 Seat) (Remove and Replace) - Rearranged procedure steps and added configuration instructions.
  3. Camera - Rear Facing (Remove and Replace) - Fixed the broken link.
  4. Carpet - Interior Complete (Remove and Replace) - Reorganized the procedure.

Week Ending May 6, 2023

The following new procedure(s) were added:
  1. Damper Assembly - Front - Pair (Remove and Replace)
  2. Harness - Seat - Front Passenger (Remove and Replace)
  3. Harness - Main Front (Non-Structural Pack) (RHD) (Remove and Replace)
The following procedure(s) were updated:
  1. Compressor (Remove and Replace) - Information on how to install dual pump in place of single pump.
  2. Damper Assembly - Front - LH (Remove and Replace) - Installation method updated to set ride height before torquing the front damper assembly to the lower control arm.
  3. Drive Unit - Rear (4DU) (Remove and Install) - Corrected step crossreferences.
  4. Electrical Precautions - Updated HV battery storage temperature guidance.
  5. Glass - Door - LH - Rear (Adjust) - Updated calibration steps to use Window Regulator (Recalibrate).
  6. Steering Rack (RWD) (Remove and Replace) - Updated procedure. Coolant drainage is no longer necessary.
  7. Vehicle Isolation Procedure (7-Seater) - Updated current measurement step sequence and consistency.
  8. Vehicle Electrical Isolation Procedure (Structural Pack) - Updated current measurement step sequence and consistency.

Week Ending April 29, 2023

The following new procedure(s) were added:
  1. Bracket - Rucket - LH (Remove and Replace)
  2. Thermistor - Airwave Duct - LH (Remove and Replace)
  3. Thermistor - Airwave Duct - RH (Remove and Replace)
The following procedure(s) were updated:
  1. Glass - Door - LH - Rear (Adjust) - Updated calibration steps to use Toolbox 3 instead of window switches.
  2. Link - Aft - Upper - Rear - LH (Remove and Replace) - Added the whole procedure video as an overview for supplemental puoposes only.
  3. Maintenance Service and Intervals - Updated tire rotation interval.
  4. Module - Restraint Control (Structural Pack) (Remove and Replace) - Updated TBX routines for Restraint Control Module version 12.1.

Week Ending April 22, 2023

The following new procedure(s) were added:
  1. 5003 - Charging Adapters - Created new section and moved Firmware Update - CHAdeMO Charging Adapter to there.
  2. Brightwork - Center Console (2.0) (Remove and Replace)
  3. Module - Body Controller - Security (2nd Generation) (Remove and Replace)
  4. SIM Card - Car Computer (Info-Ryzen) (Retrofit)
The following procedure(s) were updated:
  1. Harness - Liftgate (Remove and Replace) - Added step for removing the RH upper C-pillar trim.
  2. Oil Pump - Front Drive Unit (Remove and Replace) - Added instructions to lower the front drive unit.
  3. Washer Nozzles (Adjust) - Deleted redundant hyperlink to Vehicle Electrical Isolation Procedure in Adjustment procedure.

Week Ending April 15, 2023

The following new procedure(s) were added:
  1. Drive Unit - Rear (4DU) (Remove and Install)
  2. H-Decor Trim - Center Console (2.0) (Remove and Replace)
The following procedure(s) were updated:
  1. Alignment Requirement - Suspension - Updated alignment requirement tables.
  2. Control Arm - Upper - Front - LH (Non-Structural Pack) (Remove and Replace) - Removed steps for removing filler neck and shock tower covers.
  3. Harness - Body - RH (Remove and Replace) - Revised procedure.
  4. HV Battery (AWD) (Structural Pack) (Remove and Replace) - Added notes and cautions for when the replacement HV battery is shipped on a plastic pallet and added steps to clean and check the wade seal fitment.
  5. Switch - Exterior Release - Liftgate (Remove and Replace) - Added reference to license plate removal and updated DAS reset instructions.
  6. Windshield (Reuse Humidity and Temperature Sensor) (HW3) (Remove and Replace) - Added step for jumper harness for pre-GCL vehicles.

Week Ending April 8, 2023

The following new procedure(s) were added:
  1. Back Panel – 2nd Row Seat – Center/20 (7-Seat) (Remove and Replace)
  2. Buckle - 2nd Row - Center (7 Seat) (Remove and Replace)
  3. Buckle - 2nd Row - LH (7 Seat) (Remove and Replace)
  4. Cover - Seat Back - 2nd Row - LH (7-Seat) (Remove and Replace)
  5. Cover - Seat Back - 2nd Row - RH (7-Seat) (Remove and Replace)
  6. Seatbelt - 2nd Row - LH (7 Seat) (Remove and Replace)
  7. Seatbelt - 2nd Row - Center (7 Seat) (Remove and Replace)
  8. Shell - Backrest - 2nd Row - LH (7-Seat) (Remove and Replace)
The following procedure(s) were updated:
  1. Car Computer (Remove and Replace) -
  2. Fluids and Capacities - Updated information on A/C oil type to be used.
  3. Four Wheel Alignment Check and Adjust - Removed advisement to seek assistance if rear camber cannot be brought into specification.
  4. Hose - Return - HV Battery - Front (Remove and Replace) - Cleaned up.
  5. Tire - Front - LH (Road Force) (Balance) - Added Road Force Peak to Peak values.
  6. Underhood Storage Unit (Remove and Replace) - Added check for proper routing of and possible damage to HVIL harness branch.