Release Notes October-December 2023

Archived Release Notes:

Week Ending December 30, 2023

The following procedure(s) were updated:
  1. Decor Trim - Instrument Panel - Main (Remove and Replace) - Added steps for the illuminated instrument panel decor trim.
  2. Electromechanical Brake Booster Assembly (Non-Structural Pack) (LHD) (Remove & Replace) - Removed steps about removing and installing the underhood storage unit, 12V battery and wiper module.
  3. Trim - C-Pillar - Upper - LH (Remove and Replace) - Removed the steps about removing and installing the lower C-pillar trim.

Week Ending December 23, 2023

The following procedure(s) were updated:
  1. Brake Fluid Bleed/Flush - Removed unnecessary step.
  2. Brake Fluid Bleed - One Caliper - Removed unnecessary step.
  3. Frame - Seat Cushion - Driver Seat (Remove and Replace) - Added steps to remove and install pre-tensioner.
  4. Hinge - Liftgate - LH (Remove and Replace) - Reorganized the procedure.
  5. Updated the nonadjustable correction codes in the following procedures to new adjustable ones:

Week Ending December 16, 2023

The following procedure(s) were updated:
  1. Ferrite - Shunt Harness - Ancillary Bay - HV Battery (Structural Pack) (Retrofit) - Updated note about revisions.
  2. Light - Side Repeater - Front - LH (Remove and Replace) - Updated the whole procedure according to the latest validation.
  3. Motor - Seat Track - Front Passenger Seat (Remove and Replace) - Re-write the whole procedure according to the latest validation.
  4. Vehicle HV Disablement Procedure - Updated voltage measurement order.

Week Ending December 9, 2023

The following procedure(s) were updated:
  1. 12V/LV Battery (Remove and Replace) - Updated configuration steps for different types of Li-Ion battery.
  2. ABS Modulator (Remove and Replace) - Updated brake stiffness routine.
  3. Boot Kit - Brake Caliper - Front (Remove and Replace) - Updated brake stiffness routine.
  4. Brake Lines - Front Bundle (Structural Pack) (Remove and Replace) - Updated brake stiffness routine.
  5. Brake Lines - LH Sill (RWD) (Remove and Replace) - Updated brake stiffness routine.
  6. Brake Pedal (Structural Pack) (Remove and Replace) - Updated brake stiffness routine.
  7. Electromechanical Brake Booster Assembly (Structural Pack) (Remove and Replace) - Updated brake stiffness routine.
  8. Harness - Ancillary Bay - HV Battery (Structural Pack) (Remove and Replace) - Rearranged steps to improve procedure.
  9. Hydraulic Control Unit (HCU) - Brake (Non-Structural Pack) (Remove and Replace) - Updated brake stiffness routine.
  10. Hydraulic Control Unit (HCU) - Brake (Structural Pack) (Remove and Replace) - Updated brake stiffness routine.
  11. Master Cylinder and Reservoir Assembly (Remove and Replace) - Updated brake stiffness routine.
  12. Motor - Seat Track - Driver Seat (Remove and Replace) - Removed the steps about the driver seat outer side cover according to the latest validation.
  13. Vehicle HV Disablement Procedure - Updated references to other Vehicle Isolation Procedures.
  14. Vehicle HV Disablement Procedure (7-Seater) - Updated references to other Vehicle Isolation Procedures.
  15. Vehicle HV Disablement Procedure (Structural Pack) - Updated references to other Vehicle Isolation Procedures.

Week Ending December 2, 2023

The following new procedure(s) were added:
  1. Camera - B-Pillar - LH (AP4) (Remove & Replace)
  2. Charge Port (China) (Busbar Type) (Remove and Replace)
  3. Door Assembly - Charge Port (China) (Remove and Replace)
  4. Links - Lateral - Lower - Front - Pair (Remove & Replace)
The following procedure(s) were updated:
  1. Applique - B-Pillar - LH (Remove and Replace) - Added camera connection test.
  2. Camera - Rear Facing (Remove and Replace) - Added camera connection test.
  3. Camera - Interior (Remove and Replace) - Added camera connection test.
  4. Gearbox Fluid - Rear Drive Unit (3DU) (Drain and Refill) - Added XP10 Jump Start and Oil Pump Switchbox to special tools list.
  5. Lumbar Support - Back Rest - Front Passenger Seat (Remove and Replace) - Fixed broken links.
  6. Module - Body Controller - Front (Remove and Replace) - Added wiper routine to install steps.
  7. Motor - Seat Track - Driver Seat (Remove and Replace) - Re-write the procedure according to the latest validation.
  8. Module - Steering Column Control (Remove and Replace) - Replaced Toolbox routine PROC-VCLEFT_X_STEERING-COLUMN-CALIBRATIONvia Toolbox: (link) with PROC_STEERING_COLUMN_CALIBRATIONvia Toolbox: (link)via Service Mode: Chassis ➜ Steering ➜ Calibrate Steering Column.
  9. Panel - Door Trim - Front - LH (Remove and Install) - Removed the steps about removing and installing the décor trim.
  10. Seal - Glass Run - Front Door - LH (Remove and Replace) - Updated the procedure according to the latest validation.
  11. Software Reinstall - Touchscreen - Updated the UI operations according to the UI of the latest firmware.
  12. Steering Column (LHD) (Remove and Replace) - Corrected several steps in installation procedure.
  13. Trim - Cushion - Front Passenger Seat (Remove and Replace) - Fixed broken links.
  14. Wiper Module (Remove and Replace) - Added software reinstall step to installation section.

Week Ending November 25, 2023

The following procedure(s) were updated:
  1. Added new lift pad instructions.
  2. Brake Rotor - Front - LH (Remove and Replace) - Added extra information for single rotor replacement.
  3. Brake Rotor - Rear - LH (Remove and Replace) - Added extra information for single rotor replacement.
  4. Center Console (2.0) (Structural Pack) (Remove and Replace) - Added steps to configure security controller.
  5. ECU - ABS (Non-Structural Pack) (Remove and Replace) - Added step to perform a software reinstall.
  6. Handle - Exterior Release - Door - Front - LH (Adjust) - Deleted redundant Toolbox routines to perform door handle self test.
  7. Module - Body Controller - Security (2nd Generation) (Remove and Replace) - Updated security controller configuration steps.
  8. Module - Body Controller - Security (Remove and Replace) - Updated security controller configuration steps.
  9. Sensor - Radar - Front (Calibration) - Added a note for China, Japan and Macao. If the conditions are met, this procedure is not required.
  10. Tire Rotation - Updated step to reset learned tire values.
  11. Underhood Apron - Rear (Remove and Replace) - Update to keep the first responder loop label from visible to not visible after installation.

Week Ending November 18, 2023

The following new procedure(s) were added:
  1. Ferrite - Shunt Harness - Ancillary Bay - HV Battery (Structural Pack) (Retrofit)
The following procedure(s) were updated:
  1. Active Grille Shutter (Remove and Replace) - Updated the whole procedure according to the latest validation.
  2. Controller - High Voltage (Structural Pack) (Remove and Replace) - Added links for 3-phase structural pack ancillary bay cover procedure.
  3. Coolant Pump - HV Battery (RWD) (Remove and Replace) - Replaced illustrations with correct images for heat pump vehicles.
  4. Hub - Rear - LH (Remove and Replace) - Changed the step order of removing the brake rotor bolt due to the hub puller tool is updated.
  5. HV Battery (RWD) (Remove and Replace) - Add note to further clarify fasten the HV battery pack to crate before shipping.
  6. Module - Body Controller - LH (LHD) (Remove and Replace) - Fixed error in routine.
  7. Steering Column (LHD) (Remove and Replace) - Added steering column gateway configuration steps.
  8. Steering Column (LHD) (Structural Pack) (Remove and Replace) - Updated steering column gateway configuration steps.
  9. Toolbox 3 (Connect and Disconnect) - Added part number for diagnostic cable.

Week Ending November 11, 2023

The following new procedure(s) were added:
  1. Bushing - Rear Drive Unit - Rear (4DU) (Remove and Replace)
  2. Check Valve - Evaporator (Remove and Replace) - Reorganized the procedure.
  3. Contactor - Fast Charge - HV Battery (3-Phase) (Structural Pack) (Remove and Replace)
  4. Contactor - Fast Charge - HV Battery (Structural Pack) (Remove and Replace)
  5. NVH Stuffer - Quarter Cavity - LH (Remove and Replace)
  6. NVH Stuffer - Quarter Cavity - RH (Remove and Replace)
  7. Seal - Axle - Rear Drive Unit - LH (Remove and Replace)
  8. Steering Column (LHD) (Structural Pack) (Remove and Replace)
  9. Wade Seal - HV Battery (Structural Pack) (Remove and Replace)
  10. Wade Seal - HV Battery (Structural Pack) (Rework)
The following procedure(s) were updated:
  1. Airbag - Driver (Remove and Replace) - Added a note about how to use the Valve Core Removal Tool correctly.
  2. Brake Rotor - Rear - LH (Remove and Replace) - Added a step to use caliper spreader to manually push piston back into caliper and added a note to reminder that correction code 33013000 should be added separately for brake pad burnishing.
  3. Cover - Ancillary Bay (7-Seat) (Remove and Replace) - Added/updated HV insulating glove steps.
  4. Cover - Ancillary Bay (Remove and Replace) - Added/updated HV insulating glove steps.
  5. Cover - Ancillary Bay (Structural Pack) (3-Phase) (Remove and Replace) - Added/updated HV insulating glove steps.
  6. Cover - Ancillary Bay (Structural Pack) (Remove and Replace) - Added/updated HV insulating glove steps.
  7. Clean Radiator - Updated the AGS-related steps.
  8. Gearbox Fluid - Front Drive Unit (Drain and Refill) - Updated oil pump removal steps and deleted the firmware redeploy steps.
  9. Hub - Front - LH (Dual Motor) (Remove and Replace) - Move the step order of removing the brake rotor bolt due to the hub puller tool is updated.
  10. HV Battery (AWD) (Non-Structural Pack) (Remove and Replace) - Updated UI steps.
  11. HV Battery (AWD) (Structural Pack) (Remove and Install) - Added references to wade seal procedures.
  12. HV Battery (AWD) (Structural Pack) (Remove and Replace) - Updated UI steps and added references to wade seal procedures.
  13. HV Battery (RWD) (Remove and Replace) - Updated UI steps.
  14. HV Battery (RWD) (Structural Pack) (3-Phase) (Remove and Install) - Added references to wade seal procedures.
  15. HV Battery (RWD) (Structural Pack) (3-Phase) (Remove and Replace) - Updated UI steps and added references to wade seal procedures.
  16. Filter - Oil - Rear Drive Unit (Remove and Replace) - Added the drive unit oil drain kit tool info.
  17. Oil Pump - Front Drive Unit (Remove and Replace) - Added a note to allow at least 10 minutes oil drain time and the underhoist stand tool.
  18. Vehicle HV Disablement Procedure - Added/updated HV insulating glove steps.
  19. Vehicle HV Disablement Procedure (Structural Pack) - Added/updated HV insulating glove steps.
  20. Vehicle HV Disablement Procedure (7-Seater) - Added/updated HV insulating glove steps.

Week Ending November 4, 2023

The following new procedure(s) were added:
  1. Sensor - Pressure and Temperature (PT) - Low Pressure (Remove and Replace)
The following procedure(s) were updated:
  1. Updated multiple procedures with a new torque spec for the charge port to body fasteners (9 Nm).
  2. Decor Trim - Cup Holder - Center Console (Remove and Replace) - Updated images and fixed errors.
  3. Fascia - Rear - Upper (Remove and Replace) - Added notes to distinguish between the steps for HW3/HW4 vehicles.
  4. Sensor - Subcool - Pressure and Temperature (PT) - High Pressure (Remove and Replace) - Added GEN 2 PT Sensor Socket to the recommended tool list.
  5. Sensor - Pressure and Temperature (PT) - High Pressure (Remove and Replace) - Added GEN 2 PT Sensor Socket to the recommended tool list.
  6. TPMS (Sensor ID Tool Learn) - Updated procedure and Toolbox routine.

Week Ending October 28, 2023

The following new procedure(s) were added:
  1. ECU - Charge Port (7-Seat) (Remove and Replace)
The following procedure(s) were updated:
  1. Bushing - Rear Drive Unit - Rear (3DU) (Remove and Replace) - Updated torque figure for rear upper fore link to knuckle from 76 Nm to 84 Nm.
  2. Bushing - Rear Drive Unit - RH (Remove and Replace) - Updated torque figure for rear upper fore link to knuckle from 76 Nm to 84 Nm.
  3. Drive Unit - Rear (3DU) (Remove and Replace) - Updated torque figure for rear upper fore link to knuckle from 76 Nm to 84 Nm.
  4. Drive Unit - Rear (4DU) (Remove and Install) - Updated torque figure for rear upper fore link to knuckle from 76 Nm to 84 Nm.
  5. Filter - Oil - Front Drive Unit (Remove and Replace) - Added oil pump removal and gearbox fluid drain steps, added torque info for all relevant steps.
  6. Gearbox Fluid - Front Drive Unit (Drain and Refill) - Updated the oil pump/filter removal steps; added torque info for all relevant steps.
  7. Halfshaft - Rear Drive Unit - LH (Remove and Replace) - Updated torque figure for rear upper fore link to knuckle from 76 Nm to 84 Nm.
  8. Knuckle - Suspension - Rear - LH (Remove and Replace) - Updated torque figure for rear upper fore link to knuckle from 76 Nm to 84 Nm.
  9. Link - Fore - Upper - Rear - LH (Remove and Replace) - Updated torque figure for rear upper fore link to knuckle and subframe from 76 Nm to 84 Nm.
  10. Module - Body Controller - Security (Remove and Replace) - Updated post-replacement Toolbox routines.
  11. Module - Body Controller - Security (2nd Generation) (Remove and Replace) - Updated post-replacement Toolbox routines.
  12. Ski - Center Rail - HV Battery (Dual Motor) (Remove and Replace) - Updated with center rail ski orientation steps.
  13. Ski - Center Rail - HV Battery (RWD) (Remove and Replace) - Updated with center rail ski orientation steps.
  14. Subframe Assembly - Rear (Remove and Replace) - Updated torque figure for rear upper fore link to knuckle and subframe from 76 Nm to 84 Nm.

Week Ending October 21, 2023

The following new procedure(s) were added:
  1. Gateway Configuration (Display and Change)
The following procedure(s) were updated:
  1. Duct - HEPA (Remove and Replace) - Added the step to install the HEPA filter assembly.
  2. Steering Wheel (Remove and Install) - Added the removal/installation of HEPA filter assembly.

Week Ending October 14, 2023

The following new procedure(s) were added:
  1. Upper Leg Support - Bumper Carrier - Front (Remove and Replace)
The following procedure(s) were updated:
  1. Brake Pad Kit - Front (Remove and Replace) - Updated the tools used to remove and install the bolts that attach the LH front brake caliper to the LH front knuckle.
  2. Car Computer (Info-Ryzen) (Remove and Install) - Added 18300400 Cooling System (Vacuum Refill).
  3. Fascia - Rear (Remove and Install) - Added notes specifying to skip the step of disconnecting/connecting the rear fascia electrical harness for HW4 vehicles.
  4. Fluid Coupling (Straight) - Rear Drive Unit (Remove and Replace) - Re-structured the procedure.
  5. Glove Box - Without Knee Airbags (Remove and Replace) - Updated USB cable disconnection step.
  6. Windshield (HW4) (Remove and Replace) - Added a note to remind of verifying that the rubber strip completely separates the windshield from the metal components of the body.
  7. Windshield (Reuse Humidity and Temperature Sensor) (HW3) (Remove and Replace) - Added a note to remind of verifying that the rubber strip completely separates the windshield from the metal components of the body.
  8. Added a caution to not manually close the charge port door to the following procedures:

Week Ending October 7, 2023

The following procedure(s) were updated:
  1. 12V/LV Battery (Remove and Replace) - Updated configuration steps for lead acid battery to become a separate activity (correction code 91022407) to be added to the service visit.
  2. 12V/LV Power (Disconnect and Connect) - Added step to disconnect charge cable in Li-Ion disconnect section.
  3. Brake Rotor - Rear - LH (Remove and Replace) - .
  4. Four Wheel Alignment Check and Adjust - Added weight information for ballast bags.
  5. Steering Rack (Dual Motor) (Remove and Replace) - Add video to final remove and initial install steps.
  6. Wheel Alignment - Added weight information for ballast bags.