Release Notes June-September 2022
Week Ending October 1, 2022
The following procedure(s) were updated:
- A/C Line - Supermanifold to Compressor (Remove and Replace) - Added the removal/installation of the HEPA assembly and another routine to test the HVAC performance.
- ECU - Headlight - LH (Remove and Replace) - Procedure updated: front fascia removal, headlight removal and headlight aiming no longer required.
- Liquid Cooled Condenser (Remove and Replace) - Added procedures of running a thermal routine for A/C refrigerant and grouped steps to use reference topics.
- Spoiler - Rear (Remove and Replace) - Added instructions for EU spoiler type installation to put kneeling pad between liftgate latch and striker to facilitate fitting of LH and RH spoiler jigs.
- A/C Refrigerant (Recovery and Recharge) - Added Test Thermal Performance steps and HEPA assembly R/I steps.
- A/C Refrigerant (Unknown Oil Quantity) (Recovery, Flush, and Recharge) - added steps for accessing thermal routines through touchscreen and HEPA assembly R/I.
- A/C Line - Supermanifold to HVAC (Remove and Replace) - Added Test HVAC Performance steps.
- Sensor - Subcool - Pressure and Temperature (PT) - High Pressure (Remove and Replace) - Added Test HVAC Performance steps and HEPA assembly R/I steps.
- TPMS (Sensor ID Tool Learn) - Update steps to reconnect TPMS sensors.
- Toolbox 3 (Connect and Disconnect) and Service Mode Plus - Locally connecting Toolbox 3 to the vehicle now automatically enables Service Mode Plus.
Week Ending September 24, 2022
The following new procedure(s) were added:
- Carpet - Interior Complete (Remove and Replace)
- Decor Trim - Instrument Panel - Main (Rework)
- Harness - AC Filter - HV Battery (Structural Pack) (Remove and Replace)
- Headliner Assembly (Remove and Install)
- Headliner Assembly (Remove and Replace)
- Windshield Chip Repair
- Windshield Scratch Repair
- GUID-489315D7-5471-4011-9A83-0D56A4D7D5B1.html
The following procedure(s) were updated:
- Alignment Requirement - Suspension - Updated FUCA mount requirements to be the same as front upper control arm (FUCA).
- Clean and Lubricate Brake Calipers (Non-Performance Brakes) - Updated procedure to retain abutment springs/clips and shims.
- Compressor (Remove and Replace) - Added steps for HEPA remove/install.
- Decor Trim - Instrument Panel - Main (Remove and Replace) - Procedure updated
- Door Assembly - Charge Port (NA) (Remove and Replace) - Updated to latest GSD validation.
- Harness - Windshield (Remove and Replace) - Updated steps to remove A-pillar trim only from the RH side of the vehicle.
- HV Battery (AWD) (Non-Structural Pack) (Remove and Install) - Changed Dual Motor to AWD
- HV Battery (AWD) (Non-Structural Pack) (Remove and Replace)- Changed Dual Motor to AWD
- HV Battery (AWD) (Structural Pack) (Remove and Install) - Changed Dual Motor to AWD
- HV Battery (AWD) (Structural Pack) (Remove and Replace) - Changed Dual Motor to AWD
- HV Battery Contactor Seize Check - Updated all internal procedure links.
- Power Conversion System (Non-Structural Pack) (Remove and Replace) - Added video demonstrating how to remove coolant hose from power conversion unit and plug fittings.
- Tube - Input - Coolant - Power Conversion System (Remove and Replace) - Added video demonstrating how to remove coolant hose from power conversion unit and plug fittings.
- Tube - Output - Coolant - Power Conversion System (Remove and Replace) - Added video demonstrating how to remove coolant hose from power conversion unit and plug fittings.
- Light - Brake - Center High Mounted (Remove and Replace) - Updated the procedure and FRT. The CHMSL can be replaced separately following this new procedure.
Week Ending September 17, 2022
The following new procedure(s) were added:
The following procedure(s) were updated:
- Blower Motor - HVAC (Remove and Replace) - Revised procedure.
- Platter Enclosure Coolant (Drain and Refill) - Deleted step 4 of the "refill" section
- Subframe Assembly - Rear (Remove and Replace) - Update torque specification for LH mount bolt to 80 Nm
- Vehicle HV Disablement Procedure - Updated tool information.
Week Ending September 10, 2022
The following new procedure(s) were added:
The following procedure(s) were updated:
- Check Base - Magnetic - Sun Visor - LH (Remove and Replace) - Change title from “driver” to “LH”.
- Check Base - Sun Visor - LH (Remove and Replace) - Change title from “driver” to “LH”.
- Control Arm - Upper - Front - LH (Non-Structural Pack) (Remove and Replace) - Added step to refer to Alignment Requirement.
- Control Arm - Upper - Front - LH (Structural Pack) (Remove and Replace) - Added step to refer to Alignment Requirement.
- Damper Assembly - Front - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Damper - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- ECU - Headlight - LH (Remove and Replace) - Procedure updated to perform ECU replacement without front fascia removal.
- Front Upper Control Arm (FUCA) Mount - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Hub - Front - LH (Dual Motor) (Remove and Replace) - Added step to refer to Alignment Requirement.
- Hub - Front - LH (RWD) (Remove and Replace) - Added step to refer to Alignment Requirement.
- Hub - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Knuckle - Suspension - Front - LH (Dual Motor) (Remove and Replace) - Added step to refer to Alignment Requirement.
- Knuckle - Suspension - Front - LH (RWD) (Remove and Replace) - Added step to refer to Alignment Requirement.
- Knuckle - Suspension - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Link - Aft - Lower - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Link - Aft - Upper - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Link - Compliance - Lower - Front - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Link - Fore - Lower - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Link - Fore - Upper - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement, and added a note to twist the link to allow extra room.
- Module - Body Controller - LH (LHD) (Remove and Replace) - Updated steps to perform service CAN redeploy instead.
- GUID-819F95BD-4BD2-4D5E-8308-B09996B6CFC5.html - Added step to make sure that the clips that attach the power strut to the vehicle are securely attached.
- Seal - Body - Side - Front - Primary - LH (Remove and Replace) - Added alignment information.
- Seal - Body - Side - Rear - Primary - LH (Remove and Replace) - Added alignment information.
- Spring - Rear Suspension - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Stabilizer Bar - Front (Remove and Replace) - Added step to refer to Alignment Requirement.
- Stabilizer Bar - Rear (Remove and Replace) - Added step to refer to Alignment Requirement.
- Subframe Assembly - Front (Dual Motor) (Remove and Install) - Added step to refer to Alignment Requirement.
- Subframe Assembly - Front (RWD) (Remove and Install) - Added step to refer to Alignment Requirement.
- Subframe Assembly - Front (RWD) (Remove and Replace) - Added step to refer to Alignment Requirement.
- Subframe Assembly - Rear (Remove and Install) - Added step to refer to Alignment Requirement.
- Subframe Assembly - Rear (Remove and Replace) - Added step to refer to Alignment Requirement.
- Sun Visor - LH (Remove and Replace) - Change title from “driver” to “LH”
- Tie Rod End - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Toe Link - Rear - LH (Remove and Replace) - Added step to refer to Alignment Requirement.
- Vehicle HV Disablement Procedure - Updated tool testing procedure.
- Vehicle HV Disablement Procedure (Structural Pack) - Updated tool testing procedure.
- Vehicle HV Disablement Procedure (7-Seater) - Updated tool testing procedure.
Week Ending September 3, 2022
The following new procedure(s) were added:
- Bushing – Front Drive Unit – RH (Remove and Replace)
- Casting - Podium - 2nd Row Seat - LH (7-Seat) (Remove and Replace)
- Clean the Blower Motor
- Harness - AC Filter - HV Battery (Non-Structural Pack) (Remove and Replace)
- Harness - Seat Cushion - 3rd Row (Remove and Replace)
- Hinge Tray - Controller - High Voltage (Remove and Replace)
- Hose - Return - HV Battery (RWD) (Remove and Replace)
- HV Battery Air Leak Test
- Isolation/Insulation Test
- Rail - Lower - Center Console - LH (Structural Pack) (Remove and Replace)
- Seat Track - Inner - 2nd Row Seat - LH (7-Seat) (Remove and Replace)
- Seat Track - Outer - 2nd Row Seat - LH (7-Seat) (Remove and Replace)
- Towel Bar - 2nd Row Seat - LH (7-Seat) (Remove and Replace)
- Trim - C-Pillar - Lower - LH (7 Seat) (Remove and Replace)
- Washer Nozzles (Adjust)
The following procedure(s) were updated:
- Door Assembly - Charge Port (EMEA) (Remove and Replace) - Added functional checks for charging system.
- HV Battery (AWD) (Non-Structural Pack) (Remove and Install) - Updated shear plate torque specifications.
- HV Battery (AWD) (Non-Structural Pack) (Remove and Replace) - Updated shear plate torque specifications.
- HV Battery (AWD) (Structural Pack) (Remove and Install) - Added note for proper outdoor storage.
- HV Battery (AWD) (Structural Pack) (Remove and Replace) - Added note for proper outdoor storage.
- HV Battery (RWD) (Remove and Install) - Updated shear plate torque specifications.
- HV Battery (RWD) (Remove and Replace) - Updated shear plate torque specifications.
- Inverter - Front Drive Unit (Remove and Replace) - Added check for 6 O-ring phase out cover or replacement.
- Inverter - Rear Drive Unit (3DU) (Remove and Replace) - Added check for 6 O-ring phase out cover or replacement. Updated shear plate torque specifications.
- Latch - Hood (Remove and Replace) - Updated special tool info.
- Link - Fore - Lower - Rear - LH (Remove and Replace) - Updated shear plate torque specifications.
- Torque Specifications - Battery System - Updated shear plate torque specifications.
- Torque Specifications - Suspension - Updated shear plate torque specifications.
- Torque Specifications - Thermal Management - Updated shear plate torque specifications.
- Wheel Assembly (Remove and Install) - Updated caution for only using hand tools to loosen lug nuts and power tools only after nuts have been loosened.
Week Ending August 27, 2022
The following new procedure(s) were added:
The following procedure(s) were updated:
- Antenna - Wi-Fi (Remove and Replace): Topic deleted
- Cooling System (Partial Refill and Bleed) - Deleted step to reset VCFRONT.
- Hose - Chiller to HV Battery (RHD) (RWD) (Remove and Replace) - Updated images.
- Vehicle HV Disablement Procedure (Structural Pack) - Improved procedure.
- Vehicle HV Disablement Procedure (7-Seater) - Improved procedure.
- Wheel Assembly (Remove and Install) - Add content to describe the usage of impact or power tool.
Week Ending August 20, 2022
The following new procedure(s) were added:
The following procedure(s) were updated:
- Harness - Liftgate (Remove and Replace) - Updated title from “trunk” to “liftgate”
- Horn Assembly (Remove and Replace) - Deleted the removal of the wheel and added tooling info.
- Panel - Aero Shield - Front (Structural Pack) (Remove and Replace) - Updated procedure and added torque specifications.
- Brake Lines - Master Cylinder to ABS (Non-Structural Pack) LHD) (Remove and Replace) - Updated procedure and added torque specifications.
- Brake Lines - Master Cylinder to ABS (Structural Pack) (LHD) (Remove and Replace) - Updated procedure and added torque specifications.
- Brake Lines - Master Cylinder to ABS (Non-Structural Pack) (RHD) (Remove and Replace) - Updated procedure and added torque specifications.
- Glass - Door - LH - Front (Remove and Replace) - Updated procedure with instruction on how to handle when door glass is stuck in rear regulator block.
- Glass - Roof - Fixed (Remove and Replace) - Step reduction to streamline procedure.
- Knuckle - Suspension - Rear - LH (Remove and Replace) - Step reduction to streamline procedure.
- Harness - Liftgate (Remove and Replace) - Step reduction to streamline procedure.
- Windshield (Reuse Humidity and Temperature Sensor) (HW3) (Remove and Replace) - Step reduction to streamline procedure.
- Added note for identification and torque specification for self-tapping bolt in the following procedures:
Week Ending August 13, 2022
The following new procedure(s) were added:
The following procedure(s) were updated:
- Software Reinstall - Toolbox - Fixed link to internal step.
- HV Battery (AWD) (Non-Structural Pack) (Remove and Replace) - Modified SoC percentage for shipping HV battery by air from 25% to 30%.
- HV Battery (AWD) (Structural Pack) (Remove and Replace) - Added info on discharging the HV battery before battery is shipped.
- HV Battery (RWD) (Remove and Replace) - Modified SoC percentage for shipping HV battery by air from 25% to 30%.
- Inverter - Front Drive Unit (Remove and Replace) - Updated torque values for phase out cover bolts and inverter mounting bolts, and updated step to reuse inverter mounting bolts.
- Light - Side Repeater - Front - LH (Remove and Replace) - Step reduction to streamline procedure.
- Link - Lateral - Lower - Front - LH (Remove and Replace) - Rearranged steps to streamline procedure.
- Module - Body Controller - LH (LHD) (Remove and Replace) - Added note to label J4 and J10 connectors during removal to avoid connecting the connectors in the incorrect position during install.
- Torque Specifications - Rear Drive Unit - Updated torque values for phase out cover bolts and inverter mounting bolts, and reuse inverter mounting bolts.
- Wheel (Remove and Replace) - Added torque specification for the TPMS nut.
- Filter - Cabin (Remove and Replace) - Added instructions for snap-on filter door.
Week Ending August 6, 2022
The following new procedure(s) were added:
The following procedure(s) were updated:
- Bushing - Gearbox - Front Drive Unit (Remove and Replace) - No longer need to remove the FDU.
- Filters – Carbon and HEPA (Remove and Replace) - The carbon and HEPA filters in the HEPA filtration system now both have a recommended replacement interval of 3 years (1 year for China). Consequently, the carbon and HEPA filter replacement is now detailed in a single procedure.
- Fluids and Capacities - Added text to caution on the use of coolant not to use any additives.
- Front Upper Control Arm (FUCA) Mount - LH (Remove and Replace) - Updated procedure including new ride height setting steps.
- Inverter - Front Drive Unit (Remove and Replace) - Updated resolver error learn steps.
- Link - Fore - Lower - Rear - LH (Remove and Replace) - Updated steps on removal/installation of shear plate.
Week Ending July 30, 2022
The following new procedure(s) were added:
The following procedure(s) were updated:
- ABS Modulator (Remove and Replace) - Updated to perform a firmware redeploy.
- Clean and Lubricate Brake Calipers (Non-Performance Brakes) - Rear caliper brake pad abutment clips are to be replaced when performing this procedure.
- Foam - Backrest - Driver Seat (Remove and Replace) - Updated link to airbag installation video.
- Isolator - Front Upper Control Arm (FUCA) Mount - LH (Remove and Replace) - Updated topic, main changes to do a test drive to determine whether four wheel alignment check is required, correction code changed.
- Liftgate Assembly (Remove and Replace) - Updated link to liftgate alignment video.
- Link - Aft - Upper - Rear - LH (Remove and Replace) - Updated topic, main changes to do a test drive to determine whether four wheel alignment check is required.
- Trim - Seat Back - Driver Seat (Remove and Replace) - Updated link to airbag installation video.
Week Ending July 23, 2022
The following new procedure(s) were added:
- USB Hub - Center Console - Front (Remove and Replace)
The following procedure(s) were updated:
- Software Reinstall - Toolbox - Updated topic with procedures for lead acid battery vehicles and Li-Ion battery vehicles.
- Headlight - LH (Remove and Replace) - Removed faulty references to Model 3 procedures.
- Sensor - Parking Distance - Inner - Front (Remove and Replace) - Delete the step to remove the front fascia, time saved.
- Software Reinstall - Touchscreen - Updated topic with procedures for lead acid battery vehicles and Li-Ion battery vehicles.
- Link - Fore - Lower - Rear - LH (Remove and Replace) - Updated topic, main changes to do a test drive to determine whether four wheel alignment is required, correction code changed.
- USB Hub - Center Console - Front (2.0) (Remove and Replace) - Added 2nd Generation and updated correction code.
- Trim - Seat Back - Driver Seat (Remove and Replace) - Simplified steps and adjusted step sequence.
Week Ending July 16, 2022
The following new procedure(s) were added:
- Harness - Thermal Beam (Remove and Replace)
- Personal Protection
The following procedure(s) were updated:
- Control Arm - Upper - Front - LH (Mobile Service) (Remove and Replace) - This procedure has been removed.
- Control Arm - Upper - Front - LH (Non-Structural Pack) (Remove and Replace) - This procedure is now mobile-capable. Updated control arm removal/installation steps. Added step to perform test drive to determine if an alignment is needed.
- Controller - High Voltage (Non-Structural Pack) (Remove and Replace) - Added step to perform an HVBMS SOC reset.
- Gasket - Cover - HV Battery (Remove and Replace) - Has been renamed to Seal - Perimeter - HV Battery (Remove and Replace). Components have been renamed as well.
- HV Battery (Dual Motor) (Structural Pack) (Remove and Install) - added steps to inspect and clean wade seal interface.
- Link - Fore - Lower - Rear - LH (Remove and Replace) - Procedure no longer requires removal of rear subframe. Includes step to perform test drive to determine if alignment check is needed.
- Pyrotechnic Battery Disconnect (Structural Pack) (Remove and Replace) - Correction to Hioki test resistance values.
- Sensor - Radar - Front (Calibration) - Updated to reflect Toolbox 3 Dashboard for radar calibration.
Week Ending July 09, 2022
The following new procedure(s) were added:
- Overhead Console - Front (Remove and Replace)
The following procedure(s) were updated:
- Brake Rotor - Front - LH (Measure Runout) - Rephrased measurement criteria to decide whether brake rotor passes or fails.
- Brake Rotor - Rear - LH (Measure Runout) - Rephrased measurement criteria to decide whether brake rotor passes or fails.
- Controller - High Voltage (Non-Structural Pack) (Remove and Replace) - Updated steps for Firmware Redeploy to make sure that the HVBMS is updated before restoring HVP data.
- Inverter - Front Drive Unit (Remove and Replace) - Updated phase bolt torque specifications for new bolts.
- Inverter - Rear Drive Unit (3DU) (Remove and Replace) - Updated phase bolt torque specifications for new bolts.
- Link - Lateral - Lower - Front - LH (Remove and Replace) - Removed step of four wheel alignment check, added steps of torque check.
Week Ending July 02, 2022
The following new procedure(s) were added:
- Vehicle Sanitation - Interior Air - Tunap 589 (EMEA)
- Vehicle Sanitation - Evaporator - Tunap 994 (EMEA)
- HV Battery (Dual Motor) (Structural Pack) (Remove and Replace)
The following procedure(s) were updated:
- Brake Rotor - Front - LH (Remove and Replace) - Revised torque spec table and bolt reuse/replace criteria.
- Car Computer (Remove and Install) - Improved installation steps.
- Compressor (Non-Heat Pump) (Remove and Replace) - Added note about Toolbox article.
- Inverter - Rear Drive Unit (3DU) (Remove and Replace) - Optimized procedure to lower, not remove, subframe to replace inverter.
- Ancillary Bay Air Leak Test - Added tooling info and updated steps for pressure test.
- Use Evaporator Foam Cleaner, Replace Cabin Filters - Cleaning solution removed, moved to separate procedures.
Week Ending June 25, 2022
The following new procedure(s) were added:
- Cooling System (Check and Fill)
- Suspension - Front (Check Torque)
- Hinge - Liftgate - LH (Remove and Replace)
The following procedure(s) were updated:
- Assembly - Filter - HEPA (Remove and Replace) - Underhood storage unit removal is no longer necessary.
- Filter - Cabin (Remove and Replace) - Added footwell cover removal for easier access
- Use Evaporator Foam Cleaner, Replace Cabin Filters - Added info for new cleaning solution.
Week Ending June 18, 2022
The following new procedure(s) were added:
- Cover - Footwell - Passenger (RHD) (Remove and Replace)
The following procedure(s) were updated:
- Active Grille Shutter (Remove and Replace) - Repaired broken link to Cooling Fan removal procedure.
- All HV Battery procedures now have a warning to use the correct lift pad adapters.
- Booster - Brake - Electromechanical (RHD) (Remove and Replace) - Procedure simplified and cleaned up.
- Cover - Footwell - Driver (Remove and Replace) – Images for RHD version added.
- Hose - Chiller to HV Battery (RHD) (RWD) (Remove and Replace) - Procedure simplified and cleaned up.
Week Ending June 11, 2022
The following new procedure(s) were added:
- Connectivity Board - Car Computer (Info-Ryzen) (Remove & Replace)
The following procedure(s) were updated:
- Inverter - Front Drive Unit (Remove and Replace) - Added tooling information.
- Link - Fore - Lower - Rear - LH (Remove and Replace) - Updated procedure to discard bolts.
- Panel Assembly - Rear (Remove and Replace) - Added link to trailer hitch procedure.
- Tire Rotation - Replaced step for drive cycle calibration with Reset Tire Estimate Toolbox routine.
Week Ending June 04, 2022
The following new procedure(s) were added:
- Combo adapter - Charge Port (Retrofit)
The following procedure(s) were updated:
- ECU - Charge Port (Remove and Replace) - Removed 12V disconnect procedure.
- Vehicle Electrical Isolation Procedure (Structural Pack) - procedure revised and added to section 44.
- Inverter - Rear Drive Unit (Remove and Replace) - Updated steps to retain 3-phase terminal bolts, torque them to 11.5 Nm, and to verify that no gap is stuck to gearbox housing.
- Inverter - Front Drive Unit (Remove and Replace) - Updated steps to retain 3-phase terminal bolts, torque them to 11.5 Nm, and to verify that no gap is stuck to gearbox housing.
- Clean and Lubricate Brake Calipers (Non-Performance Brakes) - Updated with information regarding correction code usage.
- Clean and Lubricate Brake Calipers (Performance Brakes) - Updated with information regarding correction code usage.
Week Ending May 28, 2022
The following new procedure(s) were added:
The following procedure(s) were updated:
- Subframe Assembly - Front (Dual Motor) (Remove and Install) - Procedure rewritten to remove subframe with suspension components, rotors, and halfshafts.
- Drive Unit - Front (Remove and Replace) - Procedure rewritten to accommodate new subframe removal steps.
- Inverter - Front Drive Unit (Remove and Replace) - Procedure rewritten to accommodate new subframe removal steps.
- Headlights - Adjust - EMEA (Tool Method) - Reference added to Headlights - Adjust - Global (Tool Method).
- Headlights - Adjust - Global (Tool Method) - Hyperlinks corrected.