MSR RHD AWD - Electrical Harnesses - Main (Lower Dash) And Motor Bay Harnesses

Set up A/C machine and perform hose flush

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Touch time only

Set and align vehicle close and straight to the hoist

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Set jack mode if equipped with air suspension

Position wheel chocks at LH rear wheel

Place vehicle into "Tow Mode"

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Via Controls > ''Service''

Open hood

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Via Controls > Front Trunk

Open hood

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Using MCU touchscreen > Controls > Frunk Trunk

Remove rear underhood apron

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8x clips

Remove RH underhood apron

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9x clips

Remove LH underhood apron

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9x clips

Release drainage hoses from HEPA filter inlet duct

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2x hoses

Remove clips securing HEPA filter inlet duct to cowl panel

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3x push clips

Remove HEPA filter inlet duct

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2x clips on HEPA filter

Remove HEPA filter outlet duct from vehicle

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Lift up, pull towards front of vehicle, then rotate clockwise

Open liftgate

Lower all four windows

Open all four doors

Remove all floor mats

Remove lower storage cover, connect Toolbox and perform A/C drain/refill routine

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Pathway in toolbox is as follows, Panels > Thermal > Fluid Drain and fill > Check the box for Refrigerant Drain and Fill > Click the Play Button to begin routine

Open "DAS2 Download/Upload Calibration" panel

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Pathway is as follows: Panels > Driver Assist > DAS2 Download/Upload Calibration

Select "Download Calibration" routine and press Play

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This saves all camera calibration to the laptop

Clone MCU using Toolbox software

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Open Toolbox, select Panels->Gateway and Center Display->MCU Cloner->Click the MCU Backup button to clone MCU, Allow cloner to run, Confirm clone was successful and click finish

Download the correct Map Package for the vehicles region using toolbox

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In toolbox pathway is as follows Panels -> Firmware -> Map Update -> Select the map package for the vehicle region from the menu-> Allow the maps to download to your laptops hard drive before closing this panel, Refer to the Tesla Map Version Confluence page for further information on which map version to download for specific regions, https://confluence.teslamotors.com/pages/viewpage.action?spaceKey=MANU&title=Map+Version, Continue with steps for removing the surrounding trim to the MCU while download is in progress, It is not necessary for the laptop to remain connected to the vehicle while downloading the map package to your laptop

Remove RH IP side cover

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3x clips, 1x connector

Remove RH middle A-pillar trim

Remove RH lower A-pillar trim

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4x clips, The number of clips securing the trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim

Connect hoses to vehicle and perform A/C recovery

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(Touch time only)Total recovery times: 18:36, 14:59, 13:57Ensure quick connects are fully engaged, turn the connector dials clockwise to fully connect to A/C service ports

Remove RH side lower IP trim

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1x screw, T20, 2 Nm, 9x clips,

Remove cover for RH A Pillar trim fastener

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Take care not to damage the A pillar trim

Remove fastener securing the RH A Pillar trim to the A Pillar

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1x screw, 7mm, 2 Nm, 1x washer

Remove the RH A Pillar trim

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2x locating tabs, 2x clips, locating tabs are secured to the mesh defrost grill assembly

Remove the lower binnacle cover from the IP area of the vehicle

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4x clips

Remove screws securing top pad at binnacle area

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2x screws, T20, 1 Nm

Remove screw securing RH IP side of top pad

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1x screw, T20, 2 Nm

Move steering wheel fully outward and down

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Don’t move outward too much otherwise driver seat may not be easily removed

Remove LH IP side cover

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4x clips, 1x connector

Remove LH middle A-pillar trim

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2x clips

Remove LH lower A-pillar trim

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4x clips, The number of clips securing the trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim

Release cover for LH A pillar trim fastener

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Take care not to damage the A pillar trim,

Remove fastener securing the A pillar trim to the A pillar

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1x screw, 7mm, 2 Nm, 1x washer,

Remove the LH A pillar trim

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2x locating tabs, 2x clips, locating tabs are secured to the mesh defrost grill assembly

Open glovebox

Remove LH lower IP trim assembly

Remove the lower glove box trim

Remove the glove box screws

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6x screws, T20, 2.3 Nm

Remove glove box from vehicle and disconnect the connections from the back of the glove box

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3x connectors

Remove LH footwell cover

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2x clips, 2x tabs, 1x connector

Remove screw securing LH top pad to IP carrier

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1x screw, T20, 1 Nm

Cover the aluminum strip on the top pad and MCU bezel with tape protection

Release the top pad using the airbag tools

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Note: Lifting with an inflatable wedge is recommended to reduce the risk of bending the top pad. Place the inflatable wedge above the vent outlet at the left and right side of the touchscreen.

Remove screws securing LH side instrument panel finisher assembly to the IP carrier

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2x screws, T20, 2 Nm,

Release the clips for the LH IP finisher and remove from vehicle

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4x clips,

Release clips securing steering gap hider to IC bezel

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2x clips

Remove screws securing instrument cluster bezel to IP carrier and remove bezel

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4x screws, T20, 2 Nm

Remove screws securing RH inner IP finisher with vent to IP carrier

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2x screws, T20, 2 Nm,

Release clips securing RH inner IP finisher with vent to the IP carrier and remove from vehicle

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3x clips,

Remove screws securing RH outer IP finisher to the IP carrier

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3x screws, T20, 2.3 Nm

Remove RH outer IP finisher from IP carrier

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2x clips

Move RH front seat fully forward

Remove the RH seat rear track covers

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2x covers

Remove and discard bolts securing both RH seat tracks to the floor panel

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1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard bolts after removal

Move RH front seat backward

Remove the RH front seat front track covers

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2x covers

Remove and discard bolts securing both RH seat tracks to the floor panel

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1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard bolts after removal

Adjust the position of the RH seat for easy removal

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Middle of track, most upright position, seat fully up off the floor

Move LH front seat forward

Remove the LH front seat rear track covers

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2x covers

Remove bolts securing rear of LH front seat tracks to the floor panel

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1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard after removal

Move LH front seat backward

Remove LH front seat front track covers

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2x covers

Remove and discard bolts securing both LH seat tracks to the floor panel

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1x patch bolt, T40P, 17 Nm,1x patch bolt, T45P, 34 Nm, Discard after removal

Adjust the position of the LH seat for easy removal

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Middle of track, most upright position, seat fully up off the floor

Power off vehicle via UI

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Via Controls > Safety > Power Off

Disconnect 12V negative terminal and First Responder Loop

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1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components

Disconnect the LH seat connectors

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3x connectors

Remove LH front seat from vehicle

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Recommend assistance, Use caution to not damage other components

Disconnect the RH seat connectors

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3x connectors

Remove RH front seat from vehicle

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Recommend assistance, Use caution to not damage other components

Open rear cup holder

Remove rear cup holder trim panel

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3x tabs, Slide panel straight up to remove

Remove RH center console wrapped panel

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22x clips, Replace any damaged or missing clips

Remove LH center console wrapped panel

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22x clips, Replace any damaged or missing clips

Remove rear center console vent

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2x connectors, 4x tabs, Pull vent straight out, gently release locking tabs for USB connectors and slide out

Close cup holder

Remove rear panel from console

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6x clips, 3x connectors

Remove bolts securing rear of console to body

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2x bolts, 10mm, 7 Nm, discard bolts after removal

Remove screw securing front of console to IP carrier

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1x screw, T20, 2 Nm

Open console sliding door

Remove LH side console closeout panel

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6x clips, Pull side panel back and slide closeout panel down behind side panel

Remove bolt securing LH front of console to IP

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1x bolt, 10mm, 2.5 Nm

Remove RH side console closeout panel

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6x clips

Remove bolt securing RH front of console to IP

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1x bolt, 10mm, 2.5 Nm

Disconnect 2 USB connectors and release from console trim

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2x connectors, 2x fir tree clips, RH front of console

Release clip securing connector and disconnect 12V harness connector

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1x connector, 1x clip, RH front of console, on backside of panel

Remove cup holder inserts

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4x inserts, If equipped

Remove console floor panel

Remove bolts securing middle of console to body

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2x bolts, 10mm, 3 Nm

Remove center console from the vehicle

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Lift rear of console up, pull backwards and lift up and remove from vehicle, Recommend assistance

Release ground strap from top of MCU

Remove the MCU mounting screws

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4x screws, T25, 4.5 Nm,

Put on ESD wrist strap

Connect ESD wrist strap to vehicle ground

Tilt the MCU out from the IP carrier at the top in order to access connectors

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Caution: Do not pull on harnesses as it can damage the connectors

Disconnect harness connectors to MCU

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17x connectors, recommend assistance

Prepare ESD kit

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Refer to TN-14-92-003, “Electrostatic Discharge Tool”.CAUTION: Improper use of ESD kit can result in damage to MCU and/or touchscreen.CAUTION: Make sure that ESD foam container is free of debris so that touchscreen is not damaged in a later step.

Place an ESD foam container on the right side of the ESD mat

Gently place the MCU on the ESD foam container with the touchscreen facing down

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CAUTION: To avoid damaging components inside the MCU, the ESD wrist strap must be grounded and worn throughout this procedure until instructed to remove it.

Remove fasteners securing instrument cluster to IP carrier

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4x screws, T20, 2 Nm

Disconnect the electrical connectors from the rear of the instrument cluster and remove from IP carrier

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3x connectors, tilt the IC away from the IP carrier to access connections, Take care not to put excessive strain on the wiring and connectors to the IC (1x chime connector pulls straight out, 1x flip lock type connector, 1x coaxial connector, release tab is on the underside of the connector), After removal place the IC on ESD safe surface

Disconnect connectors from RH side of DAS ECU

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7x connectors, DAS 2.0 has 4x connectors

Remove fasteners securing the ECU to the cross car beam

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4x nuts, 8mm, 3 Nm, Discard after removal

Disconnect connectors from LH side of DAS ECU and remove from vehicle

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7x connectors, DAS 2.5 has 6x connectors

Disconnect ESD wrist strap from vehicle ground

Remove the ESD wrist strap

Remove the passenger airbag mounting bolts

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2x bolts, 10mm, 10 Nm

Disconnect passenger airbag connectors

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2x connectors, Release locking tab

Release top pad at leading edge, from RH outer finisher to inner finisher

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8x clips

Release the LH side of the top pad working from right to left

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9x clips, Use caution to not crease aluminum trim when lifting top pad

Release remaining clips, remove top pad from vehicle, and place onto protective surface

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6x clips, Recommend assistance

Remove defrost mesh grille assembly

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10x clips

Remove screws securing airbag to steering wheel

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2x screws, T25, 7 Nm, The screws will remain inside the steering wheel, If required rotate the steering wheel to gain access to screws, Afterwards return steering wheel to straight and center position

Carefully release the driver's airbag from the steering wheel assembly

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3x connectors, disconnect the airbag and steering wheel controls

Remove bolt that secures the steering wheel to the column

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1x patch bolt, 10mm allen, 80 Nm, Discard after removal

Position the wheels straight ahead and mark the steering wheel relative position to the column

Remove steering wheel

Tape the clockspring cassette to prevent rotation

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Do not rotate the clockspring

Rock SCCM back and forth to release from column

Release harness connector from SCCM and remove SCCM

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1x connector, Remove black locking tab then depress connector release tab to release connector, Locking tab is one time use discard after removal

Remove RH footwell cover

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2x clips, 1x connector

Disconnect steering column motor connectors

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2x connectors

Mark the steering column relative position to the lower shaft joint

Remove bolt securing lower shaft to steering column

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1x bolt, 13mm, 30 Nm

Release steering column from lower shaft

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Slide joint down lower shaft

Remove fasteners securing steering column to cross car beam

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2x bolts, 13mm, 17 Nm, 2x nuts, 13mm, 30 Nm

Remove steering column from vehicle

Remove the fasteners securing the IP carrier to the dash frame

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15x screws, T20, 2 Nm

Pull the IP carrier forward for better access for speaker and edge clip removal

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Take care to avoid stressing the connectors to the dash speakers and avoid damaging components in the process of moving the IP carrier forward for better access to edge clips and connections

Remove RH side dash speaker

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2x screws, T20, 2 Nm, 1x connector

Remove center dash speaker

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2x screws, T20, 2 Nm, 1x connector

Remove LH dash speaker

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2x screws, T20, 2 Nm, 1x connector

Remove all edge clips secured to the IP carrier

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2x clips LH and RH RKE, 2x clips tweeter harness, 1x clip steering column air bag harness, 1x clip MCU harness

Remove IP carrier from vehicle

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Recommend assistance, Lift up air duct from HVAC assembly, 1x center dash speaker tape to duct

Remove A/C lines from vehicle

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Press clear lines once lines have been removed

Disconnect the cross car beam harness connectors at the RH lower A pillar

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7x connectors, Only release connectors that run to the harness on the cross car beam

Remove LH upper A-pillar harness connectors from body and disconnect

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3x connectors, 3x clips

Remove cross car beam harness connectors at lower LH lower A pillar

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7x connectors, Only release connectors that run to the harness on the cross car beam

Remove the bolts securing the HVAC assembly and body to the cross car beam

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3x bolts, 10mm, 10 Nm

Remove bolts securing cross car beam to body

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7x bolts, 13mm, 27 Nm,

Remove cross car beam from vehicle

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Recommend assistance, Exercise caution when removing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure

Remove the LH footwell harness cover

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3x bolts, 10mm, 4 Nm

Remove fasteners securing LH lower B-pillar trim

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2x screws, T25, 2 Nm

Release bottom portion of LH lower C-pillar trim

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2x clips,Take care not to damage, Release the lower portion for access, Replace any damaged or missing clips

Remove LH lower B-pillar trim

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6x plastic clips to body, 2x metal clips to upper B-pillar, Replace any damaged or missing clips, Lift the trim to clear the seat and pre-tensioner

Release bottom portion of RH lower C-pillar trim

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2x clips, Take care not to damage, Release the lower portion for access, Replace any damaged or missing clips

Remove fasteners securing RH lower B-pillar trim

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2x screws, T25, 2 Nm

Remove RH lower B-pillar trim

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6x plastic clips to body, 2x metal clips to upper B-pillar, Replace any damaged or missing clips

Remove 2nd row seat bottom cushion

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2x clips, 7x connectors, Number of connectors may vary based on configuration, Release the leading edge of the seat on either side

Remove NVH padding from underneath 2nd row seat cushion

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If equipped

Remove bolts securing seat bottom frame

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8x bolts, 11mm, 26 Nm

Lift up and support seat bottom frame

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8x clips

Remove main carpet from vehicle

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3x fir tree clips

Remove parcel shelf

Fold 2nd row seatbacks down

Remove LH rear C-pillar trim

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1x screw, T25, 3 Nm, 4x clips

Remove LH rear C-pillar trim

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1x screw, T25, 3 Nm, 4x clips

Remove LH C-pillar upper trim

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4x clips

Remove the LH trunk side trim clip

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1x fir tree clip

Pull on the LH trunk side trim to expose the LH bolster clip

Remove the LH side rear seat bolster from the vehicle

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1x clip, Release clip from the rear, Do not pull the bolster because of risk of bending

Separate LH C-pillar mid from LH C-pillar lower

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4x clips, Use caution to not damage any components with C-pillar mid

Remove the mounting hardware for the LH lower C-pillar

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2x push clips

Use the air bag tool to push the LH lower C-pillar away from the body of the vehicle

Remove LH lower C-pillar trim

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4x clips

Remove trunk load floor

Remove trunk sill panel

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4x clips, 4x guides

Remove trunk floor carpet

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4x fir tree clips

Remove LH trunk side garnish trim

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2x clips, 1x guide

Remove LH trunk side trim panel

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1x fir clip

Remove RH rear C-pillar trim

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1x screw, T25, 3 Nm, 4x clips

Remove RH upper C-pillar trim

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4x clips

Release rear headliner clips and lower headliner

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5x clips, 3x velcro strips, Take care not to damage other components. Recommend Assistance

Remove the wheel chocks, push the vehicle in position to be lifted by hoist, then reinstall wheel chocks

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Recommend assistance, Ensure doors are clear of the lift posts before pushing forward, Flip the door latches to closed position to prevent doors from latching while vehicle is powered down

Raise and support vehicle

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Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads

Raise vehicle fully and lower lift onto locks

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Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Remove clips securing LH shear plate to wheel fairing

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2x push clips

Remove LH shear plate

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2x clips, 1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal

Remove clips securing RH shear plate to wheel fairing

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2x push clips

Remove RH shear plate

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2x clips, 1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal

Remove clips securing mid aero shield to vehicle

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7x push clips

Remove bolts securing mid aero shield to vehicle

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7x bolts, 10mm, 4 Nm

Remove mid aero shield from vehicle

Remove ski side covers on RH side

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14x clips, 3x covers

Remove ski side covers on LH side

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14x clips, 3x covers

Remove front bash plate extrusion

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2x bolts, T30, 16 Nm

Remove four center bolts securing HV battery

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4x patch bolts, E12, 38 Nm, Discard after removal

Position battery table beneath vehicle

Lower vehicle to table

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Recommend assistance, Align table to vehicle and raise casters to level table if necessary

Remove remaining eight center bolts securing HV battery

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8x patch bolts, E12, 38 Nm, Discard after removal

Remove front four HV battery bolts

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4x patch bolts, 13mm, 30 Nm, Discard after removal

Remove 21mm bolts securing front of HV battery

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2x bolts, 21mm, 115 Nm, Discard after removal

Remove LH rocker bolts

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8x patch bolts, 13mm, 55 Nm, Discard after removal

Remove RH rocker bolts

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8x patch bolts, 13mm, 55 Nm, Discard after removal

Raise vehicle off HV battery

Move battery away from vehicle

Remove all items from pockets and ensure not wearing metal items

Inspect HV insulating gloves

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Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves, https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

Put on HV insulating gloves and leather over gloves

Verify no high voltage at HV rapid mate

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Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

Install HV and LV Rapid Mate covers

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2x covers, If covers not available then use masking tape to protect Rapid Mate from debris

Remove bolts and Rear DU HV cable clips from HV battery LV logic connector bracket

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2x clips, 2x bolts, 10mm, 8 Nm

Release the HV battery LV logic connector cover from bracket

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6x tabs, 1x edge clip

Remove the HV battery LV Logic connectors from bracket

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2x tabs, Index which connector goes to which side of the connector for reference on installation

Push the logic harness through the body to the rear seat area

Lower vehicle until tires are touching the ground

Roll the vehicle back away from the lift posts and install wheel chocks

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Recommend assistance, Done so doors can be fully opened to allow more room to work

Remove the second row RKE antenna from under the rubber NVH mat and feed out under the second row seat frame

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2x dual lock pads, This aids in disconnecting the RKE antennae

Disconnect the second row RKE antenna

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1x connector

Release the harness barrel clip between the charger and the body closes to the connector on the RH side of the vehicle behind the charger

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1x barrel clip

Disconnect the connector between the charger and the body

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1x connector

Release the harness barrel clip between the charger and the body

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1x barrel clip

Release the harness barrel clip below the ground cable to the charger

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1x barrel clip

Release the harness barrel clip between the coolant hoses

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1x barrel clip

Release the barrel clips near the coolant pump

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2x barrel clips

Disconnect the connector at the coolant pump

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1x connector

Feed the harness out towards the second row door sill

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Gently lift up on HV cables and coolant hoses to feed the harness out, It is also possible to move the coolant pump and surrounding foam to create room for the rubber grommet and connectors to pass by for removal

Remove ground bolt at C-pillar

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1x bolt, 10mm, 9 Nm

Disconnect the LH curtain airbag

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2x clips, 1x locking airbag connector, Lower the LH rear corner of the headliner for access, Take care not to crease the headliner

Disconnect LH tail light connector

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1x connector

Disconnect charge port connector

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1x connector

Release harness clips in LH trunk area move harness to the C pillar area for further removal

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6x clips, Harness clips share studs with and are installed below the barrel clips for the HV harness.

Release harness clips at C pillar under HV harness clips

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2x clips, Harness clips share studs with and are installed below the barrel clips for the HV harness

Release the harness connector bracket from the C pillar

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2x clips

Disconnect rear harness connectors from main harness at C pillar connector carrier

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4x connectors

Remove latch closeout at LH c pillar

Disconnect LH rear door latch connector

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1x connector, slide connector lock upwards to release

Disconnect the C pillar side impact sensor

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1x connector

Release the harness clips at the C pillar area

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4x clips

Disconnect side impact sensor at B pillar

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1x connector

Disconnect LH seatbelt pretensioner

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2x connectors, Release locking tab

Release harness clips at B pillar

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3x clips

Remove LH exterior B-pillar finisher

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2x tabs

Remove screws securing LH B-pillar applique

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2x bolts, T25, 4 Nm

Release B-pillar seals from applique and body along length of applique

Pry LH applique away from body starting at the bottom

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2 strips of double-sided tape securing applique to body

Pull down to release LH applique from upper clips

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Use caution as camera harness does not have much slack

Remove LH B-pillar applique

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1x connector, Hold LH applique away from body and disconnect camera harness connector, then remove applique

Release the harness clips at the B pillar

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5x clips

Disconnect the connector tucked into the B pillar opening

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1x connector

Disconnect the pyrotechnic connector from the seat belt pretensioner

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1x connector

Remove all floor vent ducts

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3x ducts, 4x clip tabs, Slide back the rear section of the center duct back then lift upwards to remove, Remove the two outer floor ducts by releasing the tabs and lifting up from the back portion

Release the harness clips along the floor panel

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15x clips

Remove the main harness seat connectors from their brackets

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2x clips, Brackets for seat connectors do not come on new harness and are to be reused on istallation

Disconnect the yaw rate sensor

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1x connector

Release the harness clips along the LH sill panel

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3x clips

Remove the ground bolt at the LH lower A pillar

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1x bolt, 10mm, 9 Nm

Remove the fasteners securing the main harness carrier at the LH lower A pillar

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2x nuts, 10mm, 5 Nm, Discard after removal

Release the A pillar harness connectors from the main harness connectors on the main harness carrier at the LH lower A pillar

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2x connectors, 1x clip

Disconnect harness from the sunroof control unit at the LH footwell

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2x connectors

Remove LH shock tower cover

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4x push clips

Remove RH shock tower cover

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4x push clips

Remove LH side wiper arm

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1x nut, 17mm, 31 Nm

Remove RH side wiper arm

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1x nut, 17mm, 31 Nm

Remove clips securing cowl panel to vehicle

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4x push clips

Release cowl panel from base of windshield and remove

Remove A/C line bracket bolt from RH cross-brace

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1x bolt, 10mm, 6 Nm

Remove fasteners securing TXV to evaporator

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2x bolts, T30, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Disconnect A/C hoses and TXV from HVAC unit

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Gently pull the lines away from the bulkhead/ HVAC box, be sure to retain the O-rings at the TXV

Disconnect thermal controller

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4x connectors, 1x edge clip

Disconnect HVAC blower assembly and RKE connector and release harness clip

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2x connectors, 2x edge clips

Remove fasteners securing HVAC assembly to the body

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5x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm

Release HVAC drain hose from HVAC assembly

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1x hose connection, Place a shop towel underneath the drain hose prior to disconnecting

Disconnect sensor from RH lower air duct on HVAC assembly

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1x connector

Remove the fasteners securing the RH lower air duct to the HVAC assembly

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2x screws, PH2, 1 Nm

Remove the RH lower air duct from the HVAC assembly

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Lower left slide of duct and slide out to the left to release from HVAC assembly

Remove the fasteners securing the HVAC assembly cross brace

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2x screws, PH2, 1 Nm

Remove the HVAC assembly cross brace

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Gently push brace to the left to release from HVAC box on RH side, Pull the brace towards the rear for the vehicle then side out to the right to release from HVAC assembly

Remove fasteners securing the PTC heater to the HVAC assembly

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3x screws, PH2, 1 Nm

Remove the PTC heater from the HVAC assembly

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Slide PTC heater out to the left while taking care not to strain the HV cables, Gently move the PTC heater and HV cables behind the HVAC assembly so it can be removed from the vehicle, Take necessary measures to protect the PTC heater and its cables so it can be easily moved out of the way during main body harness replacement as needed

Remove the HVAC assembly from the vehicle

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Recommend assistance

Remove the fasteners securing the main harness connector carrier in the LH footwell

Remarque

3x bolts, 10mm, 2 Nm

Release the barrel clips securing the main harness in the LH side of the bulkhead

Remarque

4x barrel clips

Disconnect front harness connectors and release clips from the main harness connector carrier

Remarque

4x connectors, 2x clips, The blue connector cap is to be transferred to the connector carrier on the new harness

Remove the fasteners securing the Body Control Module (BCM) to the Bulkhead

Remarque

2x bolts, 10mm, 5 Nm

Remove the dead pedal from the bulkhead

Remarque

2x nuts, 13mm, 5 Nm

Release connectors from the BCM

Remarque

9x connnectors, The BCM may need to be tilted and moved into different postitons in order to access and disconnect all connectors

Remove BCM bracket with BCM

Remarque

Slide the BCM and bracket assembly out to the LH footwell area, The fitment between the BCM bracket, the HVAC drain hose, wiring harnesses, and cross car beam assembly is tight, The BCM with bracket will need to be moved at different angles to clear the surrounding components

Disconnect the Passive Safety Restraint Control Module (PRSCM)

Remarque

2x connectors, Release connector lock tabs and flip connector lever to release

Release the harness clips at the PRSCM mounting bracket

Remarque

2x fir tree clips

Release harness clips on RH side of the bulkhead

Remarque

3x square clip, 1x fir tree clip, Harness clips share studs with and are installed below the barrel clips for the front trunk harness

Disconnect the Brake switch

Remarque

1x connector

Disconnect the accelerator pedal connector

Remarque

1x connector, Release red locking tab before releasing connector

Disconnect the main harness connectors at the upper A pillar

Remarque

1x connector, windshield defrost, 1x connector, to headliner harness

Remove the RH A pillar ground connection

Remarque

1x bolt, 10mm, 9 Nm

Disconnect main harness connectors from the RH A pillar cabin fuse box

Remarque

5x connectors

Release the lower RH A pillar Connector bracket from the Cabin fuse box

Remarque

2x tabs, slide the bracket towards the rear of the vehicle to release

Disconnect harness connectors from connector carrier at lower RH A pillar

Remarque

3x connectors for LH main body harness, 3x connectors for front trunk harness

Release the front trunk connectors from the RH lower A pillar connector carrier

Remarque

5x connectors, Release locking tabs and pull connectors straight out of the carrier, Locking tab to carrier is on the inboard side of the connector carrier

Remove the main harness from the vehicle

Remarque

Take care not to damage surrounding components while removing the harness from the vehicle, This is a good time to compare to the new harness provided to ensure parts received are compatible with the vehicle

Place new main (lower dash) harness in vehicle and lay harness out to its general installation orientation inside the vehicle

Remarque

Recommend assistance, Take care not to damage any connectors while routing harness and moving around inside the vehicle

Secure the main harness clips at the RH side of the bulkhead

Remarque

5x clips. Re-secure the front harness clips over the main harness clips if only main body harness is being replaced

Install the front harness connectors into the connector carrier at the lower RH A pillar

Remarque

5x connectors, Ensure connectors are fully seated and lock into the connector carrier

Make connections to all connectors on connector carrier at RH lower A pillar

Remarque

6x connectors

Secure the RH Lower A pillar connector carrier bracket to the in cabin fuse box

Remarque

2x tabs, Slide carrier on to tabs, Confirm the carrier is secured to the cabin fuse box

Reconnect all main harness connections at the in cabin fuse box

Remarque

5x connectors

Secure main harness RH A pillar ground

Remarque

1x bolt, 10mm, 9 Nm

Secure connections at RH Upper A pillar

Remarque

1x connector, to headliner harness, 1x connector, to windshield defrost, 2x clips

Connect accelerator pedal

Remarque

1x connector, Ensure locking tab is disengaged prior to making connection and then engaged after fully seating connector

Connect the brake switch

Remarque

1x connector

Secure main harness clips at the LH side of the bulkhead

Remarque

2x square clips, 2x barrel clips

Secure harness clips near PSRCM

Remarque

2x fir tree clips

Re-secure connections at PSRCM

Remarque

2x connectors, Engage connector then flip locking tab to fully seat connector

Re-secure connections at the BCM

Remarque

9x connectors, Ensure all connections have been made and that connectors are fully seated

Install the fasteners securing the BCM to the bulkhead

Remarque

2x bolts, 10mm, 5 Nm

Install the dead pedal

Remarque

2x nuts, 13mm, 5 Nm

Transfer the Blue connector cap on the LH footwell connector carrier from the old harness to the new harness

Remarque

Release locking tab under open side of connector cap and slide downward to release from old carrier, align tabs and slide upward to install on new harness connector carrier

Connect front harness connectors and secure clips to the main harness connector carrier in the LH footwell

Remarque

4x connectors, 2x edge clips

Install the fasteners securing the connector bracket and air suspension module to the bulkhead

Remarque

3x bolts, 10mm, 2 Nm

Connect harness at Sunroof Control Unit if equipped

Remarque

2x connectors

Place the HVAC assembly back into the vehicle for installation

Remarque

Recommend assistance, Move all loose harness connections out of the way to prevent damage while re-installing the HVAC assembly in the vehicle

Route the PTC heater to the HVAC assembly for installation and slide into HVAC assembly

Install the fasteners securing the PTC heater to the HVAC assembly

Remarque

3x screws, PH2, 1 Nm

Position the HVAC assembly cross brace for installation to the HVAC assembly

Install the fasteners securing the HVAC assembly cross brace to the HVAC assembly

Remarque

2x screws, PH2, 1 Nm

Position the HVAC assembly RH lower air duct for installation

Install the fasteners securing the RH lower air duct to the HVAC assembly

Remarque

2x screws, PH2, 1 Nm

Connect sensor for RH lower air duct on HVAC assembly

Remarque

1x connector

Move HVAC assembly into position for installation and secure the drain hose

Remarque

1x hose connection

Install HVAC floor ducts

Remarque

3x ducts, 4x tabs, Make sure ducts are properly aligned to make a good seal and secure the ducts in place with their tabs at the studs on the floor pan

Install fasteners securing the HVAC assembly to the body

Remarque

5x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm

Connect HVAC blower assembly and RKE, and secure harness clip

Remarque

2x connectors, 2x edge clips

Connect thermal controller

Remarque

4x connectors, 1x edge clip

Connect A/C Lines with TXV to evaporator at the bulkhead

Remarque

2x bolts, T30, 6 Nm, Install new O-rings prior to installation

Secure A/C line bracket at RH cross-brace

Remarque

1x bolt, 10mm, 6 Nm

Install cowl screen panel

Remarque

4x push clips, 2x end tabs, Secure along base of windshield

Install LH side wiper arm

Remarque

1x nut, 17mm, 31 Nm

Install RH side wiper arm

Remarque

1x nut, 17mm, 31 Nm

Install RH shock tower cover

Remarque

4x push clips

Install LH shock tower cover

Remarque

4x push clips

Connect A pillar harness connectors to main harness connectors at LH lower A pillar harness carrier

Remarque

2x connectors, 1x clip

Install the fasteners securing the LH lower A pillar main harness connector carrier to the LH lower A pillar

Remarque

2x nuts, 10mm, 5 Nm, Install new nyloc nuts

Secure the main harness ground to the LH Lower A pillar

Remarque

1x bolt, 10mm, 9 Nm

Install the harness clips along the LH front sill panel

Remarque

3x clips

Install LH footwell harness and connector cover

Remarque

3x bolts, 10mm, 4 Nm

Secure the main harness clips along the center of the vehicle between B pillars

Remarque

9x clips

Secure main harness seat connectors to brackets and secure brackets to floor pan

Remarque

6x clips

Connect the main harness to the Yaw rate sensor

Remarque

1x connector

Connect the main harness to the pyrotechnic at the LH seatbelt pretensioner

Remarque

1x connector

Connect the main harness to the harness inside the LH B pillar

Remarque

1x connector, 1x clip, after securing connector tuck harness inside of B pillar and secure with harness clip

Secure the clips for the LH B pillar camera portion of the main harness

Remarque

5x clips

Route the B pillar camera portion of the harness inside the B pillar

Remarque

1x connector

Clean LH B-pillar area with IPA wipe and allow to dry

Remarque

Remove any remaining adhesive

Remove lower B-pillar applique cover from new applique

Peel backing from double sided tape on LH B-pillar applique

Connect camera and install LH side applique

Remarque

1x connector, Slide applique up into clips and secure

Reinstall screws securing LH side applique

Remarque

2x screws, T25, 4 Nm

Secure LH B-pillar seals to applique

Remarque

Use P-80 emulsifier to assist with seal installation

Reinstall cover over bottom of LH B-pillar applique

Remarque

2x tabs, Make sure all clips are fully seated

Secure main harness clips at LH lower portion of B pillar

Remarque

3x clips

Connect LH lap belt pre tensioner pyrotechnic

Remarque

1x connector

Connect LH B pillar side impact sensor

Remarque

1x connector, 1x clip

Secure harness clips to body at lower C pillar area

Remarque

4x clips

Connect the C pillar impact sensor

Remarque

1x connector

Pass the LH rear door latch connector through the NVH padding and connect the LH rear door latch

Remarque

1x connector

Install the LH rear door latch closeout cover

Remarque

1x cover

Secure the main harness connector carrier at the C-pillar

Remarque

2x clips

Secure main harness clips at the C-pillar

Remarque

2x clips, Be sure to re-install HV harness barrel clips over main harness clips

Secure main harness ground at C-pillar

Remarque

1x bolt, 10mm, 9 Nm

Connect rear harness connectors to main harness at C-pillar connector carrier

Remarque

4x connector, coaxial, Ensure harnesses are routed and secure in the wiring holds on the body and harness carrier

Route the curtain airbag portion of the main harness up the C-pillar and behind the headliner and connect curtain airbag

Remarque

1x connector, 1x fir tree clip, 1x edge clip, Ensure harness is routed behind the deployment path of the curtain airbag

Connect coolant pump under 2nd row seat bottom frame

Remarque

1x connector

Secure the main harness clips to the body near the coolant pump

Remarque

2x barrel clips, Be sure to route main harness underneath coolant pump bracket, if necessary the coolant pump and surrounding foam can be slid out from under bracket to create room for harness routing

Secure the next main harness clip between the 2 coolant hoses to the charger

Remarque

1x barrel clip, Be sure to route haness unerneath coolant hoses and HV harness

Secure the next main harness clip below the ground cable for the charger

Remarque

1x barrel clip, Be sure to route main harness underneath HV harness

Secure the next main harness clip between the charger and the body

Remarque

1x barrel clip

Connect the main harness connector between the charger and the body

Remarque

1x connector

Secure the harness clip nearest the connector between the charger an the body

Remarque

1x barrel clip

Connect the second row RKE antenna

Remarque

1x connector

Route and secure second row RKE antenna under the rubber NVH mat below seat backs

Remarque

2x dual lock strips

Pass the HV Battery LV logic connectors through the opening in the body below the second row seat frame and secure rubber grommet seal in place

Remarque

2x connectors, 1x grommet, Ensure grommet is fully seated in body cavity to prevent water ingress

Secure main harness clips in LH trunk area

Remarque

6x clips, Be sure to re-install HV harness barrel clips over main harness clips

Connect charge port

Remarque

1x connector

Connect LH tail light

Remarque

1x connector

Remove the wheel chock and push the vehicle in position to be lifted by hoist then reinstall wheel chock

Remarque

Recommend assistance, Ensure doors are clear of the lift posts before pushing forward, flip the door latches to closed position to prevent doors from latching while vehicle is powered down

Position lift posts under vehicle lift points

Raise vehicle fully and lower onto locks

Remarque

Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side. Ensure the vehicle is stable by rocking the vehicle on the lift immediately after the tires have left the ground. Always lower the lift arms onto the locks after raising the vehicle

Install the HV battery LV logic connectors to the LV rapid mate bracket

Remarque

2x tabs, make sure the appropriate connector goes to the correct side of the bracket prior to installation, Ensure the bracket connector hold down tabs are not damage otherwise the harness will not be able to release from battery pack in future service scenarios

Install bolts and Rear DU HV cable clips to HV battery LV logic connector bracket

Remarque

2x bolts, 10mm, 8 Nm, 3x clips

Install the HV battery LV logic connector cover to the bracket

Remarque

6x tabs, 1x edge clip

Position HV battery underneath vehicle

Remove HV and LV Rapid Mate covers

Remarque

2x covers

Lower vehicle onto HV battery pack

Remarque

Before lowering fully use assistance to align the pack using the alignment rods and guide via the borescope camera or a flexible inspection mirror checking HV and LV rapid mates

Install front bolts for HV battery with power tool

Remarque

4x patch bolts, 13mm, 30 Nm, Install new patch bolts, Do not over tighten bolts, Torque at later step

Loosely install LH rocker bolts

Remarque

8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step

Loosely install RH rocker bolts

Remarque

8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step

Loosely install 21mm bolts at front of HV battery hand tight

Remarque

2x bolts, 21mm, 115 Nm, Install new bolts, Torque at later step

Loosely install eight outer center bolts hand tight

Remarque

8x patch bolts, E12, 38 Nm, Install new patch bolts, Torque at later step

Torque rocker HV battery bolts on both sides

Remarque

16x patch bolts, 13mm, 55 Nm

Torque remaining HV battery bolts

Remarque

8x patch bolts, E12, 38 Nm, 2x bolts, 21mm, 115 Nm, 4x patch bolts, 13mm, 30 Nm

Raise vehicle and remove battery table

Remarque

Recommend assistance

Install inner center HV battery bolts with power tool

Remarque

4x patch bolts, E12, 38 Nm, Install new patch bolts, Do not over tighten bolts

Install front lower bash plate extrusion

Remarque

2x patch bolts, T30, 16 Nm

Install ski side covers onto RH side of HV battery

Remarque

14x clips, 3x covers

Install ski side covers onto LH side of HV battery

Remarque

14x clips, 3x covers

Place mid-aero shield for installation

Position mid aero shield and install bolts securing mid aero shield to vehicle

Remarque

7x bolts, 10mm, 4 Nm

Install clips securing mid aero shield to vehicle

Remarque

7x push clips

Install clips securing RH shear plate to wheel fairing

Remarque

2x push clips

Install fasteners securing RH shear plate to vehicle

Remarque

1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Install new nyloc nut

Install clips securing RH shear plate to wheel fairing

Remarque

2x push clips

Install clips securing LH shear plate to wheel fairing

Remarque

2x push clips

Install fasteners securing LH shear plate to vehicle

Remarque

1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Install new nyloc nut

Install clips securing LH shear plate to wheel fairing

Remarque

2x push clips

Lower vehicle until tires are touching ground

Remarque

Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

Roll the vehicle back away from the lift posts and install wheel chocks

Remarque

Recommend assistance, Done so doors can be fully opened to allow more room to work

Install rear portion of headliner into position and clip into place

Remarque

5x clips, 3x velcro strips, Replace any damaged or missing clips

Install RH upper C-pillar trim

Remarque

4x clips

Install RH rear C-pillar trim

Remarque

1x screw, T25, 3 Nm, 4x clips

Install the LH side trunk carpet trim

Remarque

1x fir tree clip

Install trunk floor carpet

Remarque

4x clips

Install LH lower C-pillar

Remarque

4x clips, 2x push clips, Replace any damaged clips

Install the LH mid C-Pillar trim

Remarque

4x clips

Install the LH rear seat back bolster

Remarque

1x clip

Install LH C-pillar upper trim

Remarque

4x clips

Install LH rear C-pillar trim

Remarque

1x screw, T25, 3 Nm, 4x clips

Install LH trunk side garnish trim

Remarque

2x clips

Install trunk sill panel

Remarque

4x clips, 4x guides

Install trunk load floor

Install parcel shelf

Install floor carpet in vehicle

Remarque

3x fir tree clips

Lower seat frame into position and secure harness clips to frame

Remarque

8x clips

Lower seat frame into position and secure harness clips to frame

Remarque

8x clips

Install and torque bolts securing seat frame to vehicle

Remarque

8x bolts, 11mm, 26 Nm

Place NVH padding onto seat frame

Install seat bottom cushion

Remarque

2x clips, 7x connectors if equipped, Replace clips if necessary

Install LH lower B-pillar trim

Remarque

6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation

Install fasteners securing LH lower B-pillar trim

Remarque

2x screws, T25, 2 Nm

Install RH lower B-pillar trim

Remarque

6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation

Install fasteners securing RH lower B-pillar trim

Remarque

2x screws, T25, 2 Nm

Bring the cross car beam into the vehicle for installation

Remarque

Exercise caution when installing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure, Recommend assistants, take care not to damage any surrounding components while placing the cross car beam into the vehicle

Install the fasteners securing the cross car beam to the body

Remarque

7x bolts, 13mm, 27 Nm

Install the fasteners securing the cross car beam to the HVAC assembly

Remarque

3x bolts, 10mm, 10 Nm

Connect cross car beam harness connectors at the LH Lower A pillar area

Remarque

7x connectors

Connect Headliner harness connections to cross car beam harness connectors at mid LH A pillar

Remarque

3x connectors, 2x clips

Connect cross car beam harness to main harness connectors at RH lower A pillar

Remarque

7x connectors

Install IP carrier into vehicle

Remarque

Recommend assistance

Install edge clips secured to the IP carrier

Remarque

2x clips LH and RH RKE, 2x clips tweeter harness, 1x clip steering column air bag harness, 1x clip MCU harness, Pull the IP carrier forward for better access for edge clips

Install LH dash speaker

Remarque

2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers

Install center dash speaker

Remarque

2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers

Install RH dash speaker

Remarque

2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers

Install the fasteners securing the IP carrier to the dash frame

Remarque

15x screws, T20, 2 Nm

Place steering column into vehicle for installation

Install fasteners securing steering column to cross car beam

Remarque

2x bolts, 13mm, 17 Nm, 2x nuts, 13mm, 30 Nm

Connect steering column to lower steering shaft joint

Remarque

Slide joint up onto lower shaft, Ensure that the previously indexed paint marks align between the lower steering column and shaft joint

Install bolt securing lower shaft to steering column

Remarque

1x bolt, 13mm, 30 Nm

Connect steering column motor connectors

Remarque

2x connectors

Install RH footwell cover

Remarque

2x clips, 1x connector

Connect harness to steering column control module

Remarque

1x connector, Install new retaining clip

Slide steering column control module over upper steering column

Remarque

Gently jiggle the SCCM while pressing it onto the column if needed

Remove tape previously applied to the clockspring

Remarque

Do not rotate the clockspring

Install steering wheel

Remarque

Ensure the position of the steering wheel matches the index marks previously made on the column and the wheel

Install bolt securing steering wheel to steering column

Remarque

1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt

Connect the drivers front airbag and steering wheel control connectors

Remarque

3x connectors

Place airbag assembly into steering wheel

Install screws securing airbag to steering wheel

Remarque

2x screws, T25, 7 Nm

Put on ESD wrist strap

Connect ESD wrist strap to vehicle ground

Connect Instrument cluster and place IC into position for installation

Remarque

3x connectors, 2x alignment dowels

Install the fasteners that secure the instrument cluster to the IP carrier

Remarque

4x screws, T20, 2 Nm

Position MCU into vehicle for installation

Connect harness connectors to MCU

Remarque

17x connectors, Number of connectors may vary depending on vehicle configuration and MCU part number revision

Install MCU into IP carrier

Remarque

If neccesary, gently lift IP top pad to clear the MCU ground tab and ensure the MCU seats fully back into the IP carrier

Install bolts securing MCU to the IP carrier

Remarque

4x screws, T25, 4.5 Nm

Install LH side IP finisher assembly and fasteners

Remarque

2x screws, T20, 2.3 Nm, 6x clips,

Install RH inner IP finisher

Remarque

3x clips,

Install screws securing RH inner IP finisher

Remarque

2x screws, T20, 1 Nm,

Install RH outer IP finisher

Remarque

3x screws, T20, 2.3 Nm

Install IC bezel and fasteners to the IP carrier

Remarque

4x screws, T20, 2 Nm

Install clips securing steering column gap hider to IC bezel

Remarque

2x clips, Replace any damaged or missing clips prior to installation

Install RH side lower IP trim

Remarque

1x screw, T20, 2 Nm, 10x clips, Replace any damaged or missing clips prior to installation,

Install the defrost mesh grille to IP carrier

Remarque

10x clips, Replace any damaged or missing clips prior to installation

Set top pad in place and connect ground strap

Remarque

1x tab, Recommend assistance

Install passenger airbag connectors

Remarque

2x connectors, Engage locking tabs

Remove protective tape from aluminum trim

Fully seat top pad

Remarque

23x clips, Make sure all clips are aligned and securely fastened

Install the airbag mounting bolts

Remarque

2x bolts, 10mm, 10 Nm

Position DAS ECU for installation and secure LH side ECU connectors

Remarque

7x connectors, DAS 2.5 has 6x connectors

Install fasteners securing Autopilot ECU

Remarque

4x nuts, 8mm, 5 Nm, Install new nuts

Connect RH side DAS ECU connectors

Remarque

7x connectors, DAS 2.0 has 4x connectors, Connector "A" must be plugged in before connector "B" when reinstalling DAS ECU

Disconnect ESD wrist strap from vehicle ground

Remove ESD wrist strap

Install LH footwell cover

Remarque

2x tabs, 2x clips, 1x connector, Align the tabs on the footwell cover into the slots in the footwell bracket cover before securing the clips

Install glove box into vehicle

Remarque

3x connectors, 6x screws, T20, 2.3 Nm

Install screws securing top pad at binnacle area

Remarque

2x screws, T20, 1 Nm

Install lower binnacle cover

Remarque

4x clips, Replace any damaged or missing clips

Install the upper glove box trim into the vehicle

Remarque

13x clips, Replace any damaged or missing clips prior to installation,

Close glove box

Install the lower glove box trim panel

Remarque

6x clips, Replace any damaged or missing clips prior to installation

Check and ensure IP top pad clips are fully seated into the IP carrier

Install screw that secures LH side of top pad

Remarque

1x screw, T20, 1 Nm,

Install LH upper A pillar trim

Remarque

1x screw with washer, 7mm, 2 Nm, 1x connector, 2x locating tabs, 1x clip

Install screw securing RH side of top pad

Remarque

1x screw, T20, 1 Nm

Install RH upper A pillar trim

Remarque

1x screw with washer, 7mm, 2 Nm, 1x connector, 2x locating tabs, 1x clip

Place center console into vehicle

Remarque

Recommend assistance

Connect 2 USB connectors of the console

Remarque

3x connectors, 1x clip

Install fasteners securing center console assembly

Remarque

6x bolts, 10mm, 7 Nm, 1x screw, T20, 2 Nm

Install rubber floor mat at the base of the console

Install cup holder dividers inside console

Remarque

if equipped

Install LH & RH center console closeout extensions

Remarque

6x clips each side

Secure the center console side trim panels LH & RH

Remarque

22x clips per side

Connect USB module at rear console panel

Remarque

3x connectors

Install the center console back panel

Remarque

6x clips

Open rear cup holder

Install the rear cup holder trim panel

Remarque

3x tabs, slide panel straight downwards to install

Install USB ports into rear air outlet

Install the center console rear air outlet

Remarque

2x USB connections, 4x tabs

Close the rear cup holder

Install LH front seat into vehicle

Remarque

Recommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle

Connect the LH seat connectors

Remarque

3x connectors, 2x harness clips, Tuck excess harness under carpet to prevent NVH concern

Install RH front seat into vehicle

Remarque

Recommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle

Connect the RH seat connectors

Remarque

3x connectors

Connect First Responder Loop and 12V negative terminal

Remarque

1x connector, 1x nut, 10mm, 5 Nm, Connect First Responder Loop first

Remove vehicle from Tow Mode

Remove wheel chocks

Remarque

Ensure vehicle is in park before removing wheel chocks

Set up A/C machine and perform hose flush

Remarque

Touch time only

Perform A/C vacuum and leak test

Remarque

Run time: 30 minute vacuum, 10 minute leak test

Inject oil into the system

Remarque

Refill with the amount removed during recovery

Perform A/C refrigerant refill

Remarque

Touch time only, per fluid capacity spec

Remove A/C lines from vehicle

Remarque

Press clear lines once lines have been removed

Install caps onto AC ports

Remarque

2x caps

Test A/C functions in vehicle to ensure cabin cooling functions as designed

Perform A/C hose flush

Remarque

Touch time only. No overlap from this since the machine is disconnected from the vehicle.

Move LH front seat backward

Install bolts securing both LH front seat front tracks to vehicle

Remarque

1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts

Install LH front seat front track covers

Remarque

2x covers

Move LH front seat forward

Install bolts securing both LH front seat rear tracks to vehicle

Remarque

1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts

Install LH front seat rear track covers

Remarque

2x covers

Move LH front seat to original position

Install LH lower A-pillar trim

Remarque

4x clips, The number of clips securing the A-pillar sill trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim

Install LH middle A-pillar trim

Install LH IP side cover

Remarque

4x clips, 1x connector

Move RH front seat backward

Install bolts securing both LH front seat front tracks to vehicle

Remarque

1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts

Install RH front seat front track covers

Remarque

2x covers

Move RH front seat forward

Install bolts securing both LH front seat rear tracks to vehicle

Remarque

1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts

Install RH front seat rear track covers

Remarque

2x covers

Move RH front seat to original position

Install RH lower A-pillar trim

Remarque

4x clips, The number of clips securing the a pillar sill trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim

Install RH middle A-pillar trim

Install RH IP side cover

Remarque

3x clips, 1x connector

Reinstall all floor mats

Install HEPA filter outlet duct

Install HEPA filter inlet duct

Remarque

2x tabs, One on each side

Install clips securing HEPA filter inlet duct to cowl panel

Remarque

3x push clips

Secure drainage hoses to HEPA filter inlet duct

Remarque

2x hoses

Install RH underhood apron

Remarque

9x clips

Install LH underhood apron

Remarque

9x clips

Install rear underhood apron

Remarque

8x clips

Close hood

Remarque

Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood

Close both RH side doors

Remarque

Ensure door latches have been released by first pulling the interior releases prior to closing

Close LH rear door

Remarque

Ensure door latch has been released by first pulling the interior release prior to closing

Park vehicle on a flat surface

Remarque

Set suspension to Standard height and set Jack Mode (if equipped)

Set up the tripod so that the bottom of the target is 3 ft (90 cm) from the ground

Place the target against the front fascia and centered on the T badge

Remarque

This is "Location 1" in the Toolbox Panel

Measure 90 cm back from the rear tripod leg and place marker on ground. This will be second location verification.

Ensure that the target is on flat ground by examining the bubble level on the back of the target

Apply a piece of red tape on the target 130cm from the ground

Connect laptop running Toolbox to the vehicle

Open the "DAS2 Image Viewer" panel

Remarque

Pathway is as follows: Panels-> Driver Assist-> DAS2 Image Viewer

Click the "Capture Image" button to take an image of the target

Zoom in on narrow and main cameras and inspect to see if tape at 130cm from ground is between the red lines

Remarque

If tape at 130cm from ground is between the red lines, continue to 2nd target location. If tape is not between lines, pitch adjustment may need to be performed.

Move target to 2nd marker (90 cm away from fascia)

Click the "Capture Image" button to take an image of the target

Zoom in on narrow and main cameras and inspect to verify red tape at 130cm from ground is between the red lines

Remarque

If tape is not between lines, pitch adjustment may need to be performed.

Disconnect laptop from vehicle and reinstall storage cubby

Raise all 4 windows

Close LH front door

Remarque

Ensure door latch has been released by first pulling the interior release prior to closing

Perform vehicle road test

Remarque

Ensure all vehicle systems function as designed during road test, Ensure steering wheel is level when driving straight, *Per current FRT (00040100) 0.3 hrs

Model S Service Manual

MSR RHD AWD - Electrical Harnesses - Main (Lower Dash) And Motor Bay Harnesses - Lower Dash Body Harness (RR)

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