Release Notes July-September 2023

Archived Release Notes:

Week Ending September 30, 2023

The following new procedure(s) were added:
  1. Charge Port (China) (Remove and Replace)
The following procedure(s) were updated:
  1. Fuse - Pyrotechnic - HV Battery 1.0/1.5 (Remove and Install) - Updated to retain the fuse cover bolts and fuse mounting bolts.
  2. Fuse - Pyrotechnic - HV Battery 1.0/1.5 (Remove and Replace) - Updated to retain the fuse cover bolts and fuse mounting bolts.
  3. Fuse - Pyrotechnic - HV Battery 2.0 (Remove and Install) - Updated to retain the fuse cover bolts and fuse mounting bolts.
  4. Fuse - Pyrotechnic - HV Battery 2.0 (Remove and Replace) - Updated to retain the fuse cover bolts and fuse mounting bolts.
  5. Harness - Lower Dash (Remove and Replace) - Fixed corrupted cross-references in procedure..
  6. Added new images and performed general cleanup:

Week Ending September 23, 2023

The following new procedure(s) were added:
  1. Cover - Pyrotechnic Fuse - HV Battery 1.0/1.5 (Inspect)
  2. Cover - Pyrotechnic Fuse - HV Battery 2.0 (Inspect)
  3. Sensor - Ambient Air Temperature (Remove and Replace)
The following procedure(s) were updated:
  1. DCDC Converter - 2nd Generation (Retrofit) - Added steps to move the vehicle to a 2-post lift.
  2. Fuse - Pyrotechnic - HV Battery 1.0/1.5 (Remove and Install) - Updated title and HV insulating glove information.
  3. Fuse - Pyrotechnic - HV Battery 1.0/1.5 (Remove and Replace) - Updated title and HV insulating glove information.
  4. Fuse - Pyrotechnic - HV Battery 2.0 (Remove and Install) - Updated title and HV insulating glove information.
  5. Fuse - Pyrotechnic - HV Battery 2.0 (Remove and Replace) - Updated title and HV insulating glove information.
  6. Mount - Front Drive Unit - RH (2nd Generation) (Remove and Replace) - Updated torque value for RH side mount bolts.
  7. Seat Assembly - 1st Row - LH (Remove and Replace) - Removed step for running PROC_BCREAR_X_SEAT-INSTALL-MODE-OFFSearch for routine in ToolboxLow Voltage Controllers.

Week Ending September 16, 2023

The following new procedure(s) were added:
  1. Fuse - Pyrotechnic - HV Battery 1.0/1.5 (Remove and Install)
  2. Fuse - Pyrotechnic - HV Battery 2.0 (Remove and Install)
The following procedure(s) were updated:
  1. Fuse - Pyrotechnic - HV Battery 1.0/1.5 (Remove and Replace) - Made consistent with fuse Remove and Install procedure.
  2. Fuse - Pyrotechnic - HV Battery 2.0 (Remove and Replace) - Removed step to perform the vehicle electrical isolation procedure, and made consistent with fuse Remove and Install procedure.
  3. Line - Air Suspension (Repair) - Added part information.
  4. Links - Aft - Lower - LH/RH (Remove and Replace) - Added the Oscillating Multi-Tool with a carbide teeth blade as an alternative to the cut-off tool when the cam bolt must be cut.
  5. Links - Front Suspension - Lower - Fore and Aft - LH/RH (Remove & Replace) - Added more detailed instructions on cutting the cam bolt. Added the Oscillating Multi-Tool with a carbide teeth blade as an alternative to the cut-off tool when the cam bolt must be cut.
  6. Panel Alignment Specifications - Redirected the information on panel alignment specifications to a new location.
  7. Subframe Assembly - Front (2nd Generation) (Dual Motor) (Remove and Install) - Updated hyperlinks.

Week Ending September 9, 2023

The following new procedure(s) were added:
  1. Tuner - FM / HD (LHD) (Refresh) (Remove and Replace)
  2. Tuner - FM / HD (RHD) (Refresh) (Remove and Replace)
The following procedure(s) were updated:
  1. Fuse - Pyrotechnic - HV Battery 1.0/1.5 (Remove and Replace) - Updated pyrotechnic fuse matrix with Tesladex info, and removed voltage check at fuse.
  2. Fuse - Pyrotechnic - HV Battery 2.0 (Remove and Replace) - Updated pyrotechnic fuse matrix with Tesladex info, and removed voltage check at fuse.
  3. Halogen Bulb - Headlight – LH (Remove and Replace) - Removed unnecessary step and updated images.
  4. HID Bulb – Headlight - LH (Remove and Replace) - Removed unnecessary step.
  5. Subframe Assembly - Rear (Remove and Install) - Updated links for 12V power disconnect and vehicle electrical isolation procedure.

Week Ending September 2, 2023

The following new procedure(s) were added:
  1. Panel Alignment Specifications
The following procedure(s) were updated:
  1. Battery Chiller and expansion valve Assembly (Remove and Replace) - Re-wrote the installation steps.
  2. Brake Line - Junction Block to Rear Wheels (Remove and Replace) - Updated title and correction code.
  3. Charge Port Voltage Check - Made procedures consistent across vehicle lines.
  4. Handle - Exterior Release - Door - Front - LH - Generation 2.1 (Retrofit) - Revised title for the hyperlink for the recalibration procedure.
  5. Handle - Exterior Release - Door - Front - LH - Generation 3.0 (Retrofit) - Revised title for the hyperlink for the recalibration procedure.
  6. Handle - Exterior Release - Door - Rear - LH - Generation 2.1 (Retrofit)- Revised title for the hyperlink for the recalibration procedure.
  7. Handle - Exterior Release - Door - Rear - LH - Generation 3.0 (Retrofit) - Revised title for the hyperlink for the recalibration procedure.
  8. Receiver Dryer and Desiccant (Remove and Replace) - Added image for clarity.
  9. Seal - HV Rapid Mate (Vehicle Side) (Remove and Replace) - Updated image.

Week Ending August 26, 2023

The following procedure(s) were updated:
  1. Door Assembly - Front - LH (Remove and Replace) - Revised procedure using the latest vehicle validation.
  2. Module - Passive Safety Restraint - PSRCM (Remove and Replace) - Added additional warning to make sure LV is disconnected.

Week Ending August 19, 2023

The following new procedure(s) were added:
  1. Control Arm - Upper - Front - LH (Remove and Replace) - Re-wrote the whole topic according to the latest procedure optimized by the development personnel.
The following procedure(s) were updated:
  1. All procedures in which chemicals containing diisocyanates are used: added a note on training and certification (EMEA only)
  2. Brake Caliper - Rear - Mando - LH (Remove and Replace) - Updated EPB Service Mode routine.
  3. Brake Pad Kit - Rear - Mando (Remove and Replace) - Updated EPB Service Mode routine.
  4. Bushing - Drive Unit - Rear - Large (Remove and Replace) - Added "Large" to the procedure title.

Week Ending August 12, 2023

The following new procedure(s) were added:
  1. Actuator - Dual Motor - Charger Port (China) (Remove and Replace)
  2. Door Assembly - Charge Port (China) (Remove and Replace)
  3. Master Charger - RH - 2nd Generation - Dual to Single Charger (Modify)
The following procedure(s) were updated:
  1. Charge Port (China) (Remove and Retrofit) - Added charge port voltage check.
  2. Door - Charge Port (Remove and Replace) - Updated 3-phase procedures to use Charge Port Voltage Check.
  3. Fascia Assembly - Front (Remove and Replace) - Updated 1st Gen procedure to latest validation.
  4. Four Wheel Alignment Check and Adjust (Air Suspension) - Reordered closing steps to match validation.

Week Ending August 5, 2023

The following new procedure(s) were added:
  1. Harness - Trunk - Front (Remove and Replace)
  2. Line - Air Suspension (Repair)
The following procedure(s) were updated:
  1. Control Arm - Upper - Front - LH (2nd Generation) (RHD) (Dual Motor) (Remove and Replace) - Added missing step to torque bolt and nut that attach the LH front strut to the front lower aft link
  2. Fixed Glass - Panoramic Roof Assembly (Remove and Replace) - Added sliding glass reinstall to installation section.
  3. Evaporator (2nd Generation) (Remove and Replace) - Updated with content from revalidation.
  4. Service Mode - Added video and deleted information for older firmware version.

Week Ending July, 29, 2023

The following procedure(s) were updated:
  1. Drive Unit - Rear - Large (Remove and Replace) - Added Note about security-related toolbox actions.
  2. Drive Unit - Rear - Small (Remove and Replace) - Added Note about security-related toolbox actions.
  3. Key Fob - Program - Added Note about security-related toolbox actions.
  4. Module - Body Controller - BCM (1st Generation) (RHD) (Remove and Replace) - Added Note about security-related toolbox actions.
  5. Module - Body Controller - BCM (Remove and Replace) - Added Note about security-related toolbox actions.
  6. Underhood Storage Extension Box (Remove and Install) - Added photo and installation sequence.
  7. Wiper Blades - Adjust - Added TPN for wiper adjustment tool.

Week Ending July 22, 2023

The following new procedure(s) were added:
The following procedure(s) were updated:
  1. Air Suspension - Pressurize/Depressurize - One Air Spring - Updated procedure and Toolbox routines.
  2. Air Suspension - Pressurize/Depressurize - Full System - Updated procedure and Toolbox 3 routines.
  3. Condenser - Gas-Cool - LH (Remove and Replace) - Updated with standardized steps to remove the condenser brackets.
  4. Condenser - Sub-Cool - RH (Remove and Replace) - Updated with standardized steps to remove the condenser brackets.
  5. Fan - Condenser - LH (Remove and Replace) - Updated with standardized steps to remove the condenser brackets.
  6. Fan - Condenser - RH (Remove and Replace) - Updated with standardized steps to remove the condenser brackets.
  7. Four Wheel Alignment Check (Air Suspension) - Removed unnecessary steps.
  8. Four Wheel Alignment Check (Coil Suspension) - Removed unnecessary steps.
  9. Four Wheel Alignment Check and Adjust (Air Suspension) - Added Service Mode instructions.
  10. Ride Height - Adjust - Added note to height cycle calibration step.
  11. Slave Charger - LH - 2nd Generation (Remove and Replace) - Updated charger configuration steps to latest validation.
  12. Link - Aft - Lower - LH (Remove and Replace) - Added the Oscillating Multi-Tool with a carbide teeth blade as an alternative to the cut-off tool when the cam bolt must be cut.
  13. Removed steps for replacing flexible brake hose, and added steps for releasing brake hose from the caliper and replacing washers during install.

Week Ending July 15, 2023

The following new procedure(s) were added:
  1. Mount - Front Drive Unit - RH (2nd Generation) (Remove and Replace)
  2. Safety Cap - Charge Port to HV Battery (Remove and Replace)
The following procedure(s) were updated:
  1. Headliner (Remove and Replace) - Corrected to remove the headliner through the liftgate opening.
  2. Module - Body Controller - BCM (Remove and Replace) - Updated links.
  3. Steering Rack (LHD RWD) (1st Generation) (Remove and Replace) - Updated post-replacement routines.
  4. Steering Rack (LHD RWD) (2nd Generation) (Remove and Replace) - Updated post-replacement routines.
  5. Steering Rack (LHD Dual Motor) (1st Generation) (Remove and Replace) - Updated post-replacement routines.
  6. Steering Rack (LHD Dual Motor) (2nd Generation) (Remove and Replace) - Updated post-replacement routines.
  7. Steering Rack (RHD RWD) (1st Generation) (Remove and Replace) - Updated post-replacement routines.
  8. Steering Rack (RHD Dual Motor) (1st Generation) (Remove and Replace)- Updated post-replacement routines.
  9. Steering Rack (RHD RWD) (2nd Generation) (Remove and Replace) - Updated post-replacement routines.
  10. Steering Rack (RHD Dual Motor) (2nd Generation) (Remove and Replace) - Updated post-replacement routines.