05/06/2023 01:48:00
MSR RHD AWD - Electrical Harnesses - Main (Lower Dash) And Motor Bay Harnesses - Lower Dash Body Harness (RR)
Correction code 17100402 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See to make sure wearing proper PPE when performing the below procedure.
Warning
This procedure is a DRAFT,
although it has been validated. Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near high voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
-
Set up A/C machine and perform hose flush
NoteTouch time only
-
Set and align vehicle close and straight to the hoist
NoteSet jack mode if equipped with air suspension
-
Position wheel chocks at LH rear wheel
-
Place vehicle into "Tow Mode"
NoteVia Controls > ''Service''
-
Open hood
NoteVia Controls > Front Trunk
-
Open hood
NoteUsing MCU touchscreen > Controls > Frunk Trunk
-
Remove rear underhood apron
Note8x clips
-
Remove RH underhood apron
Note9x clips
-
Remove LH underhood apron
Note9x clips
-
Release drainage hoses from HEPA filter inlet duct
Note2x hoses
-
Remove clips securing HEPA filter inlet duct to cowl panel
Note3x push clips
-
Remove HEPA filter inlet duct
Note2x clips on HEPA filter
-
Remove HEPA filter outlet duct from vehicle
NoteLift up, pull towards front of vehicle, then rotate clockwise
-
Open liftgate
-
Lower all four windows
-
Open all four doors
- Remove all floor mats
-
Remove lower storage cover, connect Toolbox and perform A/C drain/refill routine
NotePathway in toolbox is as follows, Panels > Thermal > Fluid Drain and fill > Check the box for Refrigerant Drain and Fill > Click the Play Button to begin routine
-
Open "DAS2 Download/Upload Calibration" panel
NotePathway is as follows: Panels > Driver Assist > DAS2 Download/Upload Calibration
-
Select "Download Calibration" routine and press Play
NoteThis saves all camera calibration to the laptop
-
Clone MCU using Toolbox software
NoteOpen Toolbox, select Panels->Gateway and Center Display->MCU Cloner->Click the MCU Backup button to clone MCU, Allow cloner to run, Confirm clone was successful and click finish
-
Download the correct Map Package for the vehicles region using toolbox
NoteIn toolbox pathway is as follows Panels -> Firmware -> Map Update -> Select the map package for the vehicle region from the menu-> Allow the maps to download to your laptops hard drive before closing this panel, Refer to the Tesla Map Version Confluence page for further information on which map version to download for specific regions, https://confluence.teslamotors.com/pages/viewpage.action?spaceKey=MANU&title=Map+Version, Continue with steps for removing the surrounding trim to the MCU while download is in progress, It is not necessary for the laptop to remain connected to the vehicle while downloading the map package to your laptop
-
Remove RH IP side cover
Note3x clips, 1x connector
-
Remove RH middle A-pillar trim
-
Remove RH lower A-pillar trim
Note4x clips, The number of clips securing the trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim
-
Connect hoses to vehicle and perform A/C recovery
Note(Touch time only)Total recovery times: 18:36, 14:59, 13:57Ensure quick connects are fully engaged, turn the connector dials clockwise to fully connect to A/C service ports
-
Remove RH side lower IP trim
Note1x screw, T20, 2 Nm, 9x clips,
-
Remove cover for RH A Pillar trim fastener
NoteTake care not to damage the A pillar trim
-
Remove fastener securing the RH A Pillar trim to the A Pillar
Note1x screw, 7mm, 2 Nm, 1x washer
-
Remove the RH A Pillar trim
Note2x locating tabs, 2x clips, locating tabs are secured to the mesh defrost grill assembly
-
Remove the lower binnacle cover from the IP area of the vehicle
Note4x clips
-
Remove screws securing top pad at binnacle area
Note2x screws, T20, 1 Nm
-
Remove screw securing RH IP side of top pad
Note1x screw, T20, 2 Nm
-
Move steering wheel fully outward and down
NoteDon’t move outward too much otherwise driver seat may not be easily removed
-
Remove LH IP side cover
Note4x clips, 1x connector
-
Remove LH middle A-pillar trim
Note2x clips
-
Remove LH lower A-pillar trim
Note4x clips, The number of clips securing the trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim
-
Release cover for LH A pillar trim fastener
NoteTake care not to damage the A pillar trim,
-
Remove fastener securing the A pillar trim to the A pillar
Note1x screw, 7mm, 2 Nm, 1x washer,
-
Remove the LH A pillar trim
Note2x locating tabs, 2x clips, locating tabs are secured to the mesh defrost grill assembly
-
Open glovebox
-
Remove LH lower IP trim assembly
-
Remove the lower glove box trim
-
Remove the glove box screws
Note6x screws, T20, 2.3 Nm
-
Remove glove box from vehicle and disconnect the connections from the back of the glove box
Note3x connectors
-
Remove LH footwell cover
Note2x clips, 2x tabs, 1x connector
-
Remove screw securing LH top pad to IP carrier
Note1x screw, T20, 1 Nm
-
Cover the aluminum strip on the top pad and MCU bezel with tape protection
-
Release the top pad using the airbag tools
NoteNote: Lifting with an inflatable wedge is recommended to reduce the risk of bending the top pad. Place the inflatable wedge above the vent outlet at the left and right side of the touchscreen.
-
Remove screws securing LH side instrument panel finisher assembly to the IP carrier
Note2x screws, T20, 2 Nm,
-
Release the clips for the LH IP finisher and remove from vehicle
Note4x clips,
-
Release clips securing steering gap hider to IC bezel
Note2x clips
-
Remove screws securing instrument cluster bezel to IP carrier and remove bezel
Note4x screws, T20, 2 Nm
-
Remove screws securing RH inner IP finisher with vent to IP carrier
Note2x screws, T20, 2 Nm,
-
Release clips securing RH inner IP finisher with vent to the IP carrier and remove from vehicle
Note3x clips,
-
Remove screws securing RH outer IP finisher to the IP carrier
Note3x screws, T20, 2.3 Nm
-
Remove RH outer IP finisher from IP carrier
Note2x clips
-
Move RH front seat fully forward
-
Remove the RH seat rear track covers
Note2x covers
-
Remove and discard bolts securing both RH seat tracks to the floor panel
Note1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard bolts after removal
-
Move RH front seat backward
-
Remove the RH front seat front track covers
Note2x covers
-
Remove and discard bolts securing both RH seat tracks to the floor panel
Note1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard bolts after removal
-
Adjust the position of the RH seat for easy removal
NoteMiddle of track, most upright position, seat fully up off the floor
-
Move LH front seat forward
-
Remove the LH front seat rear track covers
Note2x covers
-
Remove bolts securing rear of LH front seat tracks to the floor panel
Note1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard after removal
-
Move LH front seat backward
-
Remove LH front seat front track covers
Note2x covers
-
Remove and discard bolts securing both LH seat tracks to the floor panel
Note1x patch bolt, T40P, 17 Nm,1x patch bolt, T45P, 34 Nm, Discard after removal
-
Adjust the position of the LH seat for easy removal
NoteMiddle of track, most upright position, seat fully up off the floor
-
Power off vehicle via UI
NoteVia Controls > Safety > Power Off
-
Disconnect 12V negative terminal and First Responder Loop
Note1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
-
Disconnect the LH seat connectors
Note3x connectors
-
Remove LH front seat from vehicle
NoteRecommend assistance, Use caution to not damage other components
-
Disconnect the RH seat connectors
Note3x connectors
-
Remove RH front seat from vehicle
NoteRecommend assistance, Use caution to not damage other components
-
Open rear cup holder
-
Remove rear cup holder trim panel
Note3x tabs, Slide panel straight up to remove
-
Remove RH center console wrapped panel
Note22x clips, Replace any damaged or missing clips
-
Remove LH center console wrapped panel
Note22x clips, Replace any damaged or missing clips
-
Remove rear center console vent
Note2x connectors, 4x tabs, Pull vent straight out, gently release locking tabs for USB connectors and slide out
-
Close cup holder
-
Remove rear panel from console
Note6x clips, 3x connectors
-
Remove bolts securing rear of console to body
Note2x bolts, 10mm, 7 Nm, discard bolts after removal
-
Remove screw securing front of console to IP carrier
Note1x screw, T20, 2 Nm
-
Open console sliding door
-
Remove LH side console closeout panel
Note6x clips, Pull side panel back and slide closeout panel down behind side panel
-
Remove bolt securing LH front of console to IP
Note1x bolt, 10mm, 2.5 Nm
-
Remove RH side console closeout panel
Note6x clips
-
Remove bolt securing RH front of console to IP
Note1x bolt, 10mm, 2.5 Nm
-
Disconnect 2 USB connectors and release from console trim
Note2x connectors, 2x fir tree clips, RH front of console
-
Release clip securing connector and disconnect 12V harness connector
Note1x connector, 1x clip, RH front of console, on backside of panel
-
Remove cup holder inserts
Note4x inserts, If equipped
-
Remove console floor panel
-
Remove bolts securing middle of console to body
Note2x bolts, 10mm, 3 Nm
-
Remove center console from the vehicle
NoteLift rear of console up, pull backwards and lift up and remove from vehicle, Recommend assistance
-
Release ground strap from top of MCU
-
Remove the MCU mounting screws
Note4x screws, T25, 4.5 Nm,
-
Put on ESD wrist strap
-
Connect ESD wrist strap to vehicle ground
-
Tilt the MCU out from the IP carrier at the top in order to access connectors
NoteCaution: Do not pull on harnesses as it can damage the connectors
-
Disconnect harness connectors to MCU
Note17x connectors, recommend assistance
-
Prepare ESD kit
NoteRefer to TN-14-92-003, “Electrostatic Discharge Tool”.CAUTION: Improper use of ESD kit can result in damage to MCU and/or touchscreen.CAUTION: Make sure that ESD foam container is free of debris so that touchscreen is not damaged in a later step.
-
Place an ESD foam container on the right side of the ESD mat
-
Gently place the MCU on the ESD foam container with the touchscreen facing down
NoteCAUTION: To avoid damaging components inside the MCU, the ESD wrist strap must be grounded and worn throughout this procedure until instructed to remove it.
-
Remove fasteners securing instrument cluster to IP carrier
Note4x screws, T20, 2 Nm
-
Disconnect the electrical connectors from the rear of the instrument cluster and remove from IP carrier
Note3x connectors, tilt the IC away from the IP carrier to access connections, Take care not to put excessive strain on the wiring and connectors to the IC (1x chime connector pulls straight out, 1x flip lock type connector, 1x coaxial connector, release tab is on the underside of the connector), After removal place the IC on ESD safe surface
-
Disconnect connectors from RH side of DAS ECU
Note7x connectors, DAS 2.0 has 4x connectors
-
Remove fasteners securing the ECU to the cross car beam
Note4x nuts, 8mm, 3 Nm, Discard after removal
-
Disconnect connectors from LH side of DAS ECU and remove from vehicle
Note7x connectors, DAS 2.5 has 6x connectors
-
Disconnect ESD wrist strap from vehicle ground
-
Remove the ESD wrist strap
-
Remove the passenger airbag mounting bolts
Note2x bolts, 10mm, 10 Nm
-
Disconnect passenger airbag connectors
Note2x connectors, Release locking tab
-
Release top pad at leading edge, from RH outer finisher to inner finisher
Note8x clips
-
Release the LH side of the top pad working from right to left
Note9x clips, Use caution to not crease aluminum trim when lifting top pad
-
Release remaining clips, remove top pad from vehicle, and place onto protective surface
Note6x clips, Recommend assistance
-
Remove defrost mesh grille assembly
Note10x clips
-
Remove screws securing airbag to steering wheel
Note2x screws, T25, 7 Nm, The screws will remain inside the steering wheel, If required rotate the steering wheel to gain access to screws, Afterwards return steering wheel to straight and center position
-
Carefully release the driver's airbag from the steering wheel assembly
Note3x connectors, disconnect the airbag and steering wheel controls
-
Remove bolt that secures the steering wheel to the column
Note1x patch bolt, 10mm allen, 80 Nm, Discard after removal
-
Position the wheels straight ahead and mark the steering wheel relative position to the column
-
Remove steering wheel
-
Tape the clockspring cassette to prevent rotation
NoteDo not rotate the clockspring
-
Rock SCCM back and forth to release from column
-
Release harness connector from SCCM and remove SCCM
Note1x connector, Remove black locking tab then depress connector release tab to release connector, Locking tab is one time use discard after removal
-
Remove RH footwell cover
Note2x clips, 1x connector
-
Disconnect steering column motor connectors
Note2x connectors
-
Mark the steering column relative position to the lower shaft joint
-
Remove bolt securing lower shaft to steering column
Note1x bolt, 13mm, 30 Nm
-
Release steering column from lower shaft
NoteSlide joint down lower shaft
-
Remove fasteners securing steering column to cross car beam
Note2x bolts, 13mm, 17 Nm, 2x nuts, 13mm, 30 Nm
-
Remove steering column from vehicle
-
Remove the fasteners securing the IP carrier to the dash frame
Note15x screws, T20, 2 Nm
-
Pull the IP carrier forward for better access for speaker and edge clip removal
NoteTake care to avoid stressing the connectors to the dash speakers and avoid damaging components in the process of moving the IP carrier forward for better access to edge clips and connections
-
Remove RH side dash speaker
Note2x screws, T20, 2 Nm, 1x connector
-
Remove center dash speaker
Note2x screws, T20, 2 Nm, 1x connector
-
Remove LH dash speaker
Note2x screws, T20, 2 Nm, 1x connector
-
Remove all edge clips secured to the IP carrier
Note2x clips LH and RH RKE, 2x clips tweeter harness, 1x clip steering column air bag harness, 1x clip MCU harness
-
Remove IP carrier from vehicle
NoteRecommend assistance, Lift up air duct from HVAC assembly, 1x center dash speaker tape to duct
-
Remove A/C lines from vehicle
NotePress clear lines once lines have been removed
-
Disconnect the cross car beam harness connectors at the RH lower A pillar
Note7x connectors, Only release connectors that run to the harness on the cross car beam
-
Remove LH upper A-pillar harness connectors from body and disconnect
Note3x connectors, 3x clips
-
Remove cross car beam harness connectors at lower LH lower A pillar
Note7x connectors, Only release connectors that run to the harness on the cross car beam
-
Remove the bolts securing the HVAC assembly and body to the cross car beam
Note3x bolts, 10mm, 10 Nm
-
Remove bolts securing cross car beam to body
Note7x bolts, 13mm, 27 Nm,
-
Remove cross car beam from vehicle
NoteRecommend assistance, Exercise caution when removing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure
-
Remove the LH footwell harness cover
Note3x bolts, 10mm, 4 Nm
-
Remove fasteners securing LH lower B-pillar trim
Note2x screws, T25, 2 Nm
-
Release bottom portion of LH lower C-pillar trim
Note2x clips,Take care not to damage, Release the lower portion for access, Replace any damaged or missing clips
-
Remove LH lower B-pillar trim
Note6x plastic clips to body, 2x metal clips to upper B-pillar, Replace any damaged or missing clips, Lift the trim to clear the seat and pre-tensioner
-
Release bottom portion of RH lower C-pillar trim
Note2x clips, Take care not to damage, Release the lower portion for access, Replace any damaged or missing clips
-
Remove fasteners securing RH lower B-pillar trim
Note2x screws, T25, 2 Nm
-
Remove RH lower B-pillar trim
Note6x plastic clips to body, 2x metal clips to upper B-pillar, Replace any damaged or missing clips
-
Remove 2nd row seat bottom cushion
Note2x clips, 7x connectors, Number of connectors may vary based on configuration, Release the leading edge of the seat on either side
-
Remove NVH padding from underneath 2nd row seat cushion
NoteIf equipped
-
Remove bolts securing seat bottom frame
Note8x bolts, 11mm, 26 Nm
-
Lift up and support seat bottom frame
Note8x clips
-
Remove main carpet from vehicle
Note3x fir tree clips
-
Remove parcel shelf
-
Fold 2nd row seatbacks down
-
Remove LH rear C-pillar trim
Note1x screw, T25, 3 Nm, 4x clips
-
Remove LH rear C-pillar trim
Note1x screw, T25, 3 Nm, 4x clips
-
Remove LH C-pillar upper trim
Note4x clips
-
Remove the LH trunk side trim clip
Note1x fir tree clip
-
Pull on the LH trunk side trim to expose the LH bolster clip
-
Remove the LH side rear seat bolster from the vehicle
Note1x clip, Release clip from the rear, Do not pull the bolster because of risk of bending
-
Separate LH C-pillar mid from LH C-pillar lower
Note4x clips, Use caution to not damage any components with C-pillar mid
-
Remove the mounting hardware for the LH lower C-pillar
Note2x push clips
-
Use the air bag tool to push the LH lower C-pillar away from the body of the vehicle
-
Remove LH lower C-pillar trim
Note4x clips
-
Remove trunk load floor
-
Remove trunk sill panel
Note4x clips, 4x guides
-
Remove trunk floor carpet
Note4x fir tree clips
-
Remove LH trunk side garnish trim
Note2x clips, 1x guide
-
Remove LH trunk side trim panel
Note1x fir clip
-
Remove RH rear C-pillar trim
Note1x screw, T25, 3 Nm, 4x clips
-
Remove RH upper C-pillar trim
Note4x clips
-
Release rear headliner clips and lower headliner
Note5x clips, 3x velcro strips, Take care not to damage other components. Recommend Assistance
-
Remove the wheel chocks, push the vehicle in position to be lifted by hoist, then reinstall wheel chocks
NoteRecommend assistance, Ensure doors are clear of the lift posts before pushing forward, Flip the door latches to closed position to prevent doors from latching while vehicle is powered down
-
Raise and support vehicle
NotePrepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads
-
Raise vehicle fully and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Remove clips securing LH shear plate to wheel fairing
Note2x push clips
-
Remove LH shear plate
Note2x clips, 1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal
-
Remove clips securing RH shear plate to wheel fairing
Note2x push clips
-
Remove RH shear plate
Note2x clips, 1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal
-
Remove clips securing mid aero shield to vehicle
Note7x push clips
-
Remove bolts securing mid aero shield to vehicle
Note7x bolts, 10mm, 4 Nm
-
Remove mid aero shield from vehicle
-
Remove ski side covers on RH side
Note14x clips, 3x covers
-
Remove ski side covers on LH side
Note14x clips, 3x covers
-
Remove front bash plate extrusion
Note2x bolts, T30, 16 Nm
-
Remove four center bolts securing HV battery
Note4x patch bolts, E12, 38 Nm, Discard after removal
-
Position battery table beneath vehicle
-
Lower vehicle to table
NoteRecommend assistance, Align table to vehicle and raise casters to level table if necessary
-
Remove remaining eight center bolts securing HV battery
Note8x patch bolts, E12, 38 Nm, Discard after removal
-
Remove front four HV battery bolts
Note4x patch bolts, 13mm, 30 Nm, Discard after removal
-
Remove 21mm bolts securing front of HV battery
Note2x bolts, 21mm, 115 Nm, Discard after removal
-
Remove LH rocker bolts
Note8x patch bolts, 13mm, 55 Nm, Discard after removal
-
Remove RH rocker bolts
Note8x patch bolts, 13mm, 55 Nm, Discard after removal
-
Raise vehicle off HV battery
-
Move battery away from vehicle
-
Remove all items from pockets and ensure not wearing metal items
-
Inspect HV insulating gloves
NoteCheck gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves, https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
-
Put on HV insulating gloves and leather over gloves
-
Verify no high voltage at HV rapid mate
NoteMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
-
Install HV and LV Rapid Mate covers
Note2x covers, If covers not available then use masking tape to protect Rapid Mate from debris
-
Remove bolts and Rear DU HV cable clips from HV battery LV logic connector bracket
Note2x clips, 2x bolts, 10mm, 8 Nm
-
Release the HV battery LV logic connector cover from bracket
Note6x tabs, 1x edge clip
-
Remove the HV battery LV Logic connectors from bracket
Note2x tabs, Index which connector goes to which side of the connector for reference on installation
-
Push the logic harness through the body to the rear seat area
-
Lower vehicle until tires are touching the ground
-
Roll the vehicle back away from the lift posts and install wheel chocks
NoteRecommend assistance, Done so doors can be fully opened to allow more room to work
-
Remove the second row RKE antenna from under the rubber NVH mat and feed out under the second row seat frame
Note2x dual lock pads, This aids in disconnecting the RKE antennae
-
Disconnect the second row RKE antenna
Note1x connector
-
Release the harness barrel clip between the charger and the body closes to the connector on the RH side of the vehicle behind the charger
Note1x barrel clip
-
Disconnect the connector between the charger and the body
Note1x connector
-
Release the harness barrel clip between the charger and the body
Note1x barrel clip
-
Release the harness barrel clip below the ground cable to the charger
Note1x barrel clip
-
Release the harness barrel clip between the coolant hoses
Note1x barrel clip
-
Release the barrel clips near the coolant pump
Note2x barrel clips
-
Disconnect the connector at the coolant pump
Note1x connector
-
Feed the harness out towards the second row door sill
NoteGently lift up on HV cables and coolant hoses to feed the harness out, It is also possible to move the coolant pump and surrounding foam to create room for the rubber grommet and connectors to pass by for removal
-
Remove ground bolt at C-pillar
Note1x bolt, 10mm, 9 Nm
-
Disconnect the LH curtain airbag
Note2x clips, 1x locking airbag connector, Lower the LH rear corner of the headliner for access, Take care not to crease the headliner
-
Disconnect LH tail light connector
Note1x connector
-
Disconnect charge port connector
Note1x connector
-
Release harness clips in LH trunk area move harness to the C pillar area for further removal
Note6x clips, Harness clips share studs with and are installed below the barrel clips for the HV harness.
-
Release harness clips at C pillar under HV harness clips
Note2x clips, Harness clips share studs with and are installed below the barrel clips for the HV harness
-
Release the harness connector bracket from the C pillar
Note2x clips
-
Disconnect rear harness connectors from main harness at C pillar connector carrier
Note4x connectors
-
Remove latch closeout at LH c pillar
-
Disconnect LH rear door latch connector
Note1x connector, slide connector lock upwards to release
-
Disconnect the C pillar side impact sensor
Note1x connector
-
Release the harness clips at the C pillar area
Note4x clips
-
Disconnect side impact sensor at B pillar
Note1x connector
-
Disconnect LH seatbelt pretensioner
Note2x connectors, Release locking tab
-
Release harness clips at B pillar
Note3x clips
-
Remove LH exterior B-pillar finisher
Note2x tabs
-
Remove screws securing LH B-pillar applique
Note2x bolts, T25, 4 Nm
-
Release B-pillar seals from applique and body along length of applique
-
Pry LH applique away from body starting at the bottom
Note2 strips of double-sided tape securing applique to body
-
Pull down to release LH applique from upper clips
NoteUse caution as camera harness does not have much slack
-
Remove LH B-pillar applique
Note1x connector, Hold LH applique away from body and disconnect camera harness connector, then remove applique
-
Release the harness clips at the B pillar
Note5x clips
-
Disconnect the connector tucked into the B pillar opening
Note1x connector
-
Disconnect the pyrotechnic connector from the seat belt pretensioner
Note1x connector
-
Remove all floor vent ducts
Note3x ducts, 4x clip tabs, Slide back the rear section of the center duct back then lift upwards to remove, Remove the two outer floor ducts by releasing the tabs and lifting up from the back portion
-
Release the harness clips along the floor panel
Note15x clips
-
Remove the main harness seat connectors from their brackets
Note2x clips, Brackets for seat connectors do not come on new harness and are to be reused on istallation
-
Disconnect the yaw rate sensor
Note1x connector
-
Release the harness clips along the LH sill panel
Note3x clips
-
Remove the ground bolt at the LH lower A pillar
Note1x bolt, 10mm, 9 Nm
-
Remove the fasteners securing the main harness carrier at the LH lower A pillar
Note2x nuts, 10mm, 5 Nm, Discard after removal
-
Release the A pillar harness connectors from the main harness connectors on the main harness carrier at the LH lower A pillar
Note2x connectors, 1x clip
-
Disconnect harness from the sunroof control unit at the LH footwell
Note2x connectors
-
Remove LH shock tower cover
Note4x push clips
-
Remove RH shock tower cover
Note4x push clips
-
Remove LH side wiper arm
Note1x nut, 17mm, 31 Nm
-
Remove RH side wiper arm
Note1x nut, 17mm, 31 Nm
-
Remove clips securing cowl panel to vehicle
Note4x push clips
-
Release cowl panel from base of windshield and remove
-
Remove A/C line bracket bolt from RH cross-brace
Note1x bolt, 10mm, 6 Nm
-
Remove fasteners securing TXV to evaporator
Note2x bolts, T30, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install
-
Disconnect A/C hoses and TXV from HVAC unit
NoteGently pull the lines away from the bulkhead/ HVAC box, be sure to retain the O-rings at the TXV
-
Disconnect thermal controller
Note4x connectors, 1x edge clip
-
Disconnect HVAC blower assembly and RKE connector and release harness clip
Note2x connectors, 2x edge clips
-
Remove fasteners securing HVAC assembly to the body
Note5x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm
-
Release HVAC drain hose from HVAC assembly
Note1x hose connection, Place a shop towel underneath the drain hose prior to disconnecting
-
Disconnect sensor from RH lower air duct on HVAC assembly
Note1x connector
-
Remove the fasteners securing the RH lower air duct to the HVAC assembly
Note2x screws, PH2, 1 Nm
-
Remove the RH lower air duct from the HVAC assembly
NoteLower left slide of duct and slide out to the left to release from HVAC assembly
-
Remove the fasteners securing the HVAC assembly cross brace
Note2x screws, PH2, 1 Nm
-
Remove the HVAC assembly cross brace
NoteGently push brace to the left to release from HVAC box on RH side, Pull the brace towards the rear for the vehicle then side out to the right to release from HVAC assembly
-
Remove fasteners securing the PTC heater to the HVAC assembly
Note3x screws, PH2, 1 Nm
-
Remove the PTC heater from the HVAC assembly
NoteSlide PTC heater out to the left while taking care not to strain the HV cables, Gently move the PTC heater and HV cables behind the HVAC assembly so it can be removed from the vehicle, Take necessary measures to protect the PTC heater and its cables so it can be easily moved out of the way during main body harness replacement as needed
-
Remove the HVAC assembly from the vehicle
NoteRecommend assistance
-
Remove the fasteners securing the main harness connector carrier in the LH footwell
Note3x bolts, 10mm, 2 Nm
-
Release the barrel clips securing the main harness in the LH side of the bulkhead
Note4x barrel clips
-
Disconnect front harness connectors and release clips from the main harness connector carrier
Note4x connectors, 2x clips, The blue connector cap is to be transferred to the connector carrier on the new harness
-
Remove the fasteners securing the Body Control Module (BCM) to the Bulkhead
Note2x bolts, 10mm, 5 Nm
-
Remove the dead pedal from the bulkhead
Note2x nuts, 13mm, 5 Nm
-
Release connectors from the BCM
Note9x connnectors, The BCM may need to be tilted and moved into different postitons in order to access and disconnect all connectors
-
Remove BCM bracket with BCM
NoteSlide the BCM and bracket assembly out to the LH footwell area, The fitment between the BCM bracket, the HVAC drain hose, wiring harnesses, and cross car beam assembly is tight, The BCM with bracket will need to be moved at different angles to clear the surrounding components
-
Disconnect the Passive Safety Restraint Control Module (PRSCM)
Note2x connectors, Release connector lock tabs and flip connector lever to release
-
Release the harness clips at the PRSCM mounting bracket
Note2x fir tree clips
-
Release harness clips on RH side of the bulkhead
Note3x square clip, 1x fir tree clip, Harness clips share studs with and are installed below the barrel clips for the front trunk harness
-
Disconnect the Brake switch
Note1x connector
-
Disconnect the accelerator pedal connector
Note1x connector, Release red locking tab before releasing connector
-
Disconnect the main harness connectors at the upper A pillar
Note1x connector, windshield defrost, 1x connector, to headliner harness
-
Remove the RH A pillar ground connection
Note1x bolt, 10mm, 9 Nm
-
Disconnect main harness connectors from the RH A pillar cabin fuse box
Note5x connectors
-
Release the lower RH A pillar Connector bracket from the Cabin fuse box
Note2x tabs, slide the bracket towards the rear of the vehicle to release
-
Disconnect harness connectors from connector carrier at lower RH A pillar
Note3x connectors for LH main body harness, 3x connectors for front trunk harness
-
Release the front trunk connectors from the RH lower A pillar connector carrier
Note5x connectors, Release locking tabs and pull connectors straight out of the carrier, Locking tab to carrier is on the inboard side of the connector carrier
-
Remove the main harness from the vehicle
NoteTake care not to damage surrounding components while removing the harness from the vehicle, This is a good time to compare to the new harness provided to ensure parts received are compatible with the vehicle
-
Place new main (lower dash) harness in vehicle and lay harness out to its general installation orientation inside the vehicle
NoteRecommend assistance, Take care not to damage any connectors while routing harness and moving around inside the vehicle
-
Secure the main harness clips at the RH side of the bulkhead
Note5x clips. Re-secure the front harness clips over the main harness clips if only main body harness is being replaced
-
Install the front harness connectors into the connector carrier at the lower RH A pillar
Note5x connectors, Ensure connectors are fully seated and lock into the connector carrier
-
Make connections to all connectors on connector carrier at RH lower A pillar
Note6x connectors
-
Secure the RH Lower A pillar connector carrier bracket to the in cabin fuse box
Note2x tabs, Slide carrier on to tabs, Confirm the carrier is secured to the cabin fuse box
-
Reconnect all main harness connections at the in cabin fuse box
Note5x connectors
-
Secure main harness RH A pillar ground
Note1x bolt, 10mm, 9 Nm
-
Secure connections at RH Upper A pillar
Note1x connector, to headliner harness, 1x connector, to windshield defrost, 2x clips
-
Connect accelerator pedal
Note1x connector, Ensure locking tab is disengaged prior to making connection and then engaged after fully seating connector
-
Connect the brake switch
Note1x connector
-
Secure main harness clips at the LH side of the bulkhead
Note2x square clips, 2x barrel clips
-
Secure harness clips near PSRCM
Note2x fir tree clips
-
Re-secure connections at PSRCM
Note2x connectors, Engage connector then flip locking tab to fully seat connector
-
Re-secure connections at the BCM
Note9x connectors, Ensure all connections have been made and that connectors are fully seated
-
Install the fasteners securing the BCM to the bulkhead
Note2x bolts, 10mm, 5 Nm
-
Install the dead pedal
Note2x nuts, 13mm, 5 Nm
-
Transfer the Blue connector cap on the LH footwell connector carrier from the old harness to the new harness
NoteRelease locking tab under open side of connector cap and slide downward to release from old carrier, align tabs and slide upward to install on new harness connector carrier
-
Connect front harness connectors and secure clips to the main harness connector carrier in the LH footwell
Note4x connectors, 2x edge clips
-
Install the fasteners securing the connector bracket and air suspension module to the bulkhead
Note3x bolts, 10mm, 2 Nm
-
Connect harness at Sunroof Control Unit if equipped
Note2x connectors
-
Place the HVAC assembly back into the vehicle for installation
NoteRecommend assistance, Move all loose harness connections out of the way to prevent damage while re-installing the HVAC assembly in the vehicle
-
Route the PTC heater to the HVAC assembly for installation and slide into HVAC assembly
-
Install the fasteners securing the PTC heater to the HVAC assembly
Note3x screws, PH2, 1 Nm
-
Position the HVAC assembly cross brace for installation to the HVAC assembly
-
Install the fasteners securing the HVAC assembly cross brace to the HVAC assembly
Note2x screws, PH2, 1 Nm
-
Position the HVAC assembly RH lower air duct for installation
-
Install the fasteners securing the RH lower air duct to the HVAC assembly
Note2x screws, PH2, 1 Nm
-
Connect sensor for RH lower air duct on HVAC assembly
Note1x connector
-
Move HVAC assembly into position for installation and secure the drain hose
Note1x hose connection
-
Install HVAC floor ducts
Note3x ducts, 4x tabs, Make sure ducts are properly aligned to make a good seal and secure the ducts in place with their tabs at the studs on the floor pan
-
Install fasteners securing the HVAC assembly to the body
Note5x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm
-
Connect HVAC blower assembly and RKE, and secure harness clip
Note2x connectors, 2x edge clips
-
Connect thermal controller
Note4x connectors, 1x edge clip
-
Connect A/C Lines with TXV to evaporator at the bulkhead
Note2x bolts, T30, 6 Nm, Install new O-rings prior to installation
-
Secure A/C line bracket at RH cross-brace
Note1x bolt, 10mm, 6 Nm
-
Install cowl screen panel
Note4x push clips, 2x end tabs, Secure along base of windshield
-
Install LH side wiper arm
Note1x nut, 17mm, 31 Nm
-
Install RH side wiper arm
Note1x nut, 17mm, 31 Nm
-
Install RH shock tower cover
Note4x push clips
-
Install LH shock tower cover
Note4x push clips
-
Connect A pillar harness connectors to main harness connectors at LH lower A pillar harness carrier
Note2x connectors, 1x clip
-
Install the fasteners securing the LH lower A pillar main harness connector carrier to the LH lower A pillar
Note2x nuts, 10mm, 5 Nm, Install new nyloc nuts
-
Secure the main harness ground to the LH Lower A pillar
Note1x bolt, 10mm, 9 Nm
-
Install the harness clips along the LH front sill panel
Note3x clips
-
Install LH footwell harness and connector cover
Note3x bolts, 10mm, 4 Nm
-
Secure the main harness clips along the center of the vehicle between B pillars
Note9x clips
-
Secure main harness seat connectors to brackets and secure brackets to floor pan
Note6x clips
-
Connect the main harness to the Yaw rate sensor
Note1x connector
-
Connect the main harness to the pyrotechnic at the LH seatbelt pretensioner
Note1x connector
-
Connect the main harness to the harness inside the LH B pillar
Note1x connector, 1x clip, after securing connector tuck harness inside of B pillar and secure with harness clip
-
Secure the clips for the LH B pillar camera portion of the main harness
Note5x clips
-
Route the B pillar camera portion of the harness inside the B pillar
Note1x connector
-
Clean LH B-pillar area with IPA wipe and allow to dry
NoteRemove any remaining adhesive
-
Remove lower B-pillar applique cover from new applique
-
Peel backing from double sided tape on LH B-pillar applique
-
Connect camera and install LH side applique
Note1x connector, Slide applique up into clips and secure
-
Reinstall screws securing LH side applique
Note2x screws, T25, 4 Nm
-
Secure LH B-pillar seals to applique
NoteUse P-80 emulsifier to assist with seal installation
-
Reinstall cover over bottom of LH B-pillar applique
Note2x tabs, Make sure all clips are fully seated
-
Secure main harness clips at LH lower portion of B pillar
Note3x clips
-
Connect LH lap belt pre tensioner pyrotechnic
Note1x connector
-
Connect LH B pillar side impact sensor
Note1x connector, 1x clip
-
Secure harness clips to body at lower C pillar area
Note4x clips
-
Connect the C pillar impact sensor
Note1x connector
-
Pass the LH rear door latch connector through the NVH padding and connect the LH rear door latch
Note1x connector
-
Install the LH rear door latch closeout cover
Note1x cover
-
Secure the main harness connector carrier at the C-pillar
Note2x clips
-
Secure main harness clips at the C-pillar
Note2x clips, Be sure to re-install HV harness barrel clips over main harness clips
-
Secure main harness ground at C-pillar
Note1x bolt, 10mm, 9 Nm
-
Connect rear harness connectors to main harness at C-pillar connector carrier
Note4x connector, coaxial, Ensure harnesses are routed and secure in the wiring holds on the body and harness carrier
-
Route the curtain airbag portion of the main harness up the C-pillar and behind the headliner and connect curtain airbag
Note1x connector, 1x fir tree clip, 1x edge clip, Ensure harness is routed behind the deployment path of the curtain airbag
-
Connect coolant pump under 2nd row seat bottom frame
Note1x connector
-
Secure the main harness clips to the body near the coolant pump
Note2x barrel clips, Be sure to route main harness underneath coolant pump bracket, if necessary the coolant pump and surrounding foam can be slid out from under bracket to create room for harness routing
-
Secure the next main harness clip between the 2 coolant hoses to the charger
Note1x barrel clip, Be sure to route haness unerneath coolant hoses and HV harness
-
Secure the next main harness clip below the ground cable for the charger
Note1x barrel clip, Be sure to route main harness underneath HV harness
-
Secure the next main harness clip between the charger and the body
Note1x barrel clip
-
Connect the main harness connector between the charger and the body
Note1x connector
-
Secure the harness clip nearest the connector between the charger an the body
Note1x barrel clip
-
Connect the second row RKE antenna
Note1x connector
-
Route and secure second row RKE antenna under the rubber NVH mat below seat backs
Note2x dual lock strips
-
Pass the HV Battery LV logic connectors through the opening in the body below the second row seat frame and secure rubber grommet seal in place
Note2x connectors, 1x grommet, Ensure grommet is fully seated in body cavity to prevent water ingress
-
Secure main harness clips in LH trunk area
Note6x clips, Be sure to re-install HV harness barrel clips over main harness clips
-
Connect charge port
Note1x connector
-
Connect LH tail light
Note1x connector
-
Remove the wheel chock and push the vehicle in position to be lifted by hoist then reinstall wheel chock
NoteRecommend assistance, Ensure doors are clear of the lift posts before pushing forward, flip the door latches to closed position to prevent doors from latching while vehicle is powered down
-
Position lift posts under vehicle lift points
-
Raise vehicle fully and lower onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side. Ensure the vehicle is stable by rocking the vehicle on the lift immediately after the tires have left the ground. Always lower the lift arms onto the locks after raising the vehicle
-
Install the HV battery LV logic connectors to the LV rapid mate bracket
Note2x tabs, make sure the appropriate connector goes to the correct side of the bracket prior to installation, Ensure the bracket connector hold down tabs are not damage otherwise the harness will not be able to release from battery pack in future service scenarios
-
Install bolts and Rear DU HV cable clips to HV battery LV logic connector bracket
Note2x bolts, 10mm, 8 Nm, 3x clips
-
Install the HV battery LV logic connector cover to the bracket
Note6x tabs, 1x edge clip
-
Position HV battery underneath vehicle
-
Remove HV and LV Rapid Mate covers
Note2x covers
-
Lower vehicle onto HV battery pack
NoteBefore lowering fully use assistance to align the pack using the alignment rods and guide via the borescope camera or a flexible inspection mirror checking HV and LV rapid mates
-
Install front bolts for HV battery with power tool
Note4x patch bolts, 13mm, 30 Nm, Install new patch bolts, Do not over tighten bolts, Torque at later step
-
Loosely install LH rocker bolts
Note8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step
-
Loosely install RH rocker bolts
Note8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step
-
Loosely install 21mm bolts at front of HV battery hand tight
Note2x bolts, 21mm, 115 Nm, Install new bolts, Torque at later step
-
Loosely install eight outer center bolts hand tight
Note8x patch bolts, E12, 38 Nm, Install new patch bolts, Torque at later step
-
Torque rocker HV battery bolts on both sides
Note16x patch bolts, 13mm, 55 Nm
-
Torque remaining HV battery bolts
Note8x patch bolts, E12, 38 Nm, 2x bolts, 21mm, 115 Nm, 4x patch bolts, 13mm, 30 Nm
-
Raise vehicle and remove battery table
NoteRecommend assistance
-
Install inner center HV battery bolts with power tool
Note4x patch bolts, E12, 38 Nm, Install new patch bolts, Do not over tighten bolts
-
Install front lower bash plate extrusion
Note2x patch bolts, T30, 16 Nm
-
Install ski side covers onto RH side of HV battery
Note14x clips, 3x covers
-
Install ski side covers onto LH side of HV battery
Note14x clips, 3x covers
-
Place mid-aero shield for installation
-
Position mid aero shield and install bolts securing mid aero shield to vehicle
Note7x bolts, 10mm, 4 Nm
-
Install clips securing mid aero shield to vehicle
Note7x push clips
-
Install clips securing RH shear plate to wheel fairing
Note2x push clips
-
Install fasteners securing RH shear plate to vehicle
Note1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Install new nyloc nut
-
Install clips securing RH shear plate to wheel fairing
Note2x push clips
-
Install clips securing LH shear plate to wheel fairing
Note2x push clips
-
Install fasteners securing LH shear plate to vehicle
Note1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Install new nyloc nut
-
Install clips securing LH shear plate to wheel fairing
Note2x push clips
-
Lower vehicle until tires are touching ground
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
-
Roll the vehicle back away from the lift posts and install wheel chocks
NoteRecommend assistance, Done so doors can be fully opened to allow more room to work
-
Install rear portion of headliner into position and clip into place
Note5x clips, 3x velcro strips, Replace any damaged or missing clips
-
Install RH upper C-pillar trim
Note4x clips
-
Install RH rear C-pillar trim
Note1x screw, T25, 3 Nm, 4x clips
-
Install the LH side trunk carpet trim
Note1x fir tree clip
-
Install trunk floor carpet
Note4x clips
-
Install LH lower C-pillar
Note4x clips, 2x push clips, Replace any damaged clips
-
Install the LH mid C-Pillar trim
Note4x clips
-
Install the LH rear seat back bolster
Note1x clip
-
Install LH C-pillar upper trim
Note4x clips
-
Install LH rear C-pillar trim
Note1x screw, T25, 3 Nm, 4x clips
-
Install LH trunk side garnish trim
Note2x clips
-
Install trunk sill panel
Note4x clips, 4x guides
-
Install trunk load floor
-
Install parcel shelf
-
Install floor carpet in vehicle
Note3x fir tree clips
-
Lower seat frame into position and secure harness clips to frame
Note8x clips
-
Lower seat frame into position and secure harness clips to frame
Note8x clips
-
Install and torque bolts securing seat frame to vehicle
Note8x bolts, 11mm, 26 Nm
-
Place NVH padding onto seat frame
-
Install seat bottom cushion
Note2x clips, 7x connectors if equipped, Replace clips if necessary
-
Install LH lower B-pillar trim
Note6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation
-
Install fasteners securing LH lower B-pillar trim
Note2x screws, T25, 2 Nm
-
Install RH lower B-pillar trim
Note6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation
-
Install fasteners securing RH lower B-pillar trim
Note2x screws, T25, 2 Nm
-
Bring the cross car beam into the vehicle for installation
NoteExercise caution when installing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure, Recommend assistants, take care not to damage any surrounding components while placing the cross car beam into the vehicle
-
Install the fasteners securing the cross car beam to the body
Note7x bolts, 13mm, 27 Nm
-
Install the fasteners securing the cross car beam to the HVAC assembly
Note3x bolts, 10mm, 10 Nm
-
Connect cross car beam harness connectors at the LH Lower A pillar area
Note7x connectors
-
Connect Headliner harness connections to cross car beam harness connectors at mid LH A pillar
Note3x connectors, 2x clips
-
Connect cross car beam harness to main harness connectors at RH lower A pillar
Note7x connectors
-
Install IP carrier into vehicle
NoteRecommend assistance
-
Install edge clips secured to the IP carrier
Note2x clips LH and RH RKE, 2x clips tweeter harness, 1x clip steering column air bag harness, 1x clip MCU harness, Pull the IP carrier forward for better access for edge clips
-
Install LH dash speaker
Note2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers
-
Install center dash speaker
Note2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers
-
Install RH dash speaker
Note2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers
-
Install the fasteners securing the IP carrier to the dash frame
Note15x screws, T20, 2 Nm
-
Place steering column into vehicle for installation
-
Install fasteners securing steering column to cross car beam
Note2x bolts, 13mm, 17 Nm, 2x nuts, 13mm, 30 Nm
-
Connect steering column to lower steering shaft joint
NoteSlide joint up onto lower shaft, Ensure that the previously indexed paint marks align between the lower steering column and shaft joint
-
Install bolt securing lower shaft to steering column
Note1x bolt, 13mm, 30 Nm
-
Connect steering column motor connectors
Note2x connectors
-
Install RH footwell cover
Note2x clips, 1x connector
-
Connect harness to steering column control module
Note1x connector, Install new retaining clip
-
Slide steering column control module over upper steering column
NoteGently jiggle the SCCM while pressing it onto the column if needed
-
Remove tape previously applied to the clockspring
NoteDo not rotate the clockspring
-
Install steering wheel
NoteEnsure the position of the steering wheel matches the index marks previously made on the column and the wheel
-
Install bolt securing steering wheel to steering column
Note1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt
-
Connect the drivers front airbag and steering wheel control connectors
Note3x connectors
-
Place airbag assembly into steering wheel
-
Install screws securing airbag to steering wheel
Note2x screws, T25, 7 Nm
-
Put on ESD wrist strap
-
Connect ESD wrist strap to vehicle ground
-
Connect Instrument cluster and place IC into position for installation
Note3x connectors, 2x alignment dowels
-
Install the fasteners that secure the instrument cluster to the IP carrier
Note4x screws, T20, 2 Nm
-
Position MCU into vehicle for installation
-
Connect harness connectors to MCU
Note17x connectors, Number of connectors may vary depending on vehicle configuration and MCU part number revision
-
Install MCU into IP carrier
NoteIf neccesary, gently lift IP top pad to clear the MCU ground tab and ensure the MCU seats fully back into the IP carrier
-
Install bolts securing MCU to the IP carrier
Note4x screws, T25, 4.5 Nm
-
Install LH side IP finisher assembly and fasteners
Note2x screws, T20, 2.3 Nm, 6x clips,
-
Install RH inner IP finisher
Note3x clips,
-
Install screws securing RH inner IP finisher
Note2x screws, T20, 1 Nm,
-
Install RH outer IP finisher
Note3x screws, T20, 2.3 Nm
-
Install IC bezel and fasteners to the IP carrier
Note4x screws, T20, 2 Nm
-
Install clips securing steering column gap hider to IC bezel
Note2x clips, Replace any damaged or missing clips prior to installation
-
Install RH side lower IP trim
Note1x screw, T20, 2 Nm, 10x clips, Replace any damaged or missing clips prior to installation,
-
Install the defrost mesh grille to IP carrier
Note10x clips, Replace any damaged or missing clips prior to installation
-
Set top pad in place and connect ground strap
Note1x tab, Recommend assistance
-
Install passenger airbag connectors
Note2x connectors, Engage locking tabs
-
Remove protective tape from aluminum trim
-
Fully seat top pad
Note23x clips, Make sure all clips are aligned and securely fastened
-
Install the airbag mounting bolts
Note2x bolts, 10mm, 10 Nm
-
Position DAS ECU for installation and secure LH side ECU connectors
Note7x connectors, DAS 2.5 has 6x connectors
-
Install fasteners securing Autopilot ECU
Note4x nuts, 8mm, 5 Nm, Install new nuts
-
Connect RH side DAS ECU connectors
Note7x connectors, DAS 2.0 has 4x connectors, Connector "A" must be plugged in before connector "B" when reinstalling DAS ECU
-
Disconnect ESD wrist strap from vehicle ground
-
Remove ESD wrist strap
-
Install LH footwell cover
Note2x tabs, 2x clips, 1x connector, Align the tabs on the footwell cover into the slots in the footwell bracket cover before securing the clips
-
Install glove box into vehicle
Note3x connectors, 6x screws, T20, 2.3 Nm
-
Install screws securing top pad at binnacle area
Note2x screws, T20, 1 Nm
-
Install lower binnacle cover
Note4x clips, Replace any damaged or missing clips
-
Install the upper glove box trim into the vehicle
Note13x clips, Replace any damaged or missing clips prior to installation,
-
Close glove box
-
Install the lower glove box trim panel
Note6x clips, Replace any damaged or missing clips prior to installation
-
Check and ensure IP top pad clips are fully seated into the IP carrier
-
Install screw that secures LH side of top pad
Note1x screw, T20, 1 Nm,
-
Install LH upper A pillar trim
Note1x screw with washer, 7mm, 2 Nm, 1x connector, 2x locating tabs, 1x clip
-
Install screw securing RH side of top pad
Note1x screw, T20, 1 Nm
-
Install RH upper A pillar trim
Note1x screw with washer, 7mm, 2 Nm, 1x connector, 2x locating tabs, 1x clip
-
Place center console into vehicle
NoteRecommend assistance
-
Connect 2 USB connectors of the console
Note3x connectors, 1x clip
-
Install fasteners securing center console assembly
Note6x bolts, 10mm, 7 Nm, 1x screw, T20, 2 Nm
-
Install rubber floor mat at the base of the console
-
Install cup holder dividers inside console
Noteif equipped
-
Install LH & RH center console closeout extensions
Note6x clips each side
-
Secure the center console side trim panels LH & RH
Note22x clips per side
-
Connect USB module at rear console panel
Note3x connectors
-
Install the center console back panel
Note6x clips
-
Open rear cup holder
-
Install the rear cup holder trim panel
Note3x tabs, slide panel straight downwards to install
-
Install USB ports into rear air outlet
-
Install the center console rear air outlet
Note2x USB connections, 4x tabs
- Close the rear cup holder
-
Install LH front seat into vehicle
NoteRecommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle
-
Connect the LH seat connectors
Note3x connectors, 2x harness clips, Tuck excess harness under carpet to prevent NVH concern
-
Install RH front seat into vehicle
NoteRecommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle
-
Connect the RH seat connectors
Note3x connectors
-
Connect First Responder Loop and 12V negative terminal
Note1x connector, 1x nut, 10mm, 5 Nm, Connect First Responder Loop first
-
Remove vehicle from Tow Mode
-
Remove wheel chocks
NoteEnsure vehicle is in park before removing wheel chocks
-
Set up A/C machine and perform hose flush
NoteTouch time only
-
Perform A/C vacuum and leak test
NoteRun time: 30 minute vacuum, 10 minute leak test
-
Inject oil into the system
NoteRefill with the amount removed during recovery
-
Perform A/C refrigerant refill
NoteTouch time only, per fluid capacity spec
-
Remove A/C lines from vehicle
NotePress clear lines once lines have been removed
-
Install caps onto AC ports
Note2x caps
-
Test A/C functions in vehicle to ensure cabin cooling functions as designed
-
Perform A/C hose flush
NoteTouch time only. No overlap from this since the machine is disconnected from the vehicle.
-
Move LH front seat backward
-
Install bolts securing both LH front seat front tracks to vehicle
Note1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts
-
Install LH front seat front track covers
Note2x covers
-
Move LH front seat forward
-
Install bolts securing both LH front seat rear tracks to vehicle
Note1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts
-
Install LH front seat rear track covers
Note2x covers
-
Move LH front seat to original position
-
Install LH lower A-pillar trim
Note4x clips, The number of clips securing the A-pillar sill trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim
-
Install LH middle A-pillar trim
-
Install LH IP side cover
Note4x clips, 1x connector
-
Move RH front seat backward
-
Install bolts securing both LH front seat front tracks to vehicle
Note1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts
-
Install RH front seat front track covers
Note2x covers
-
Move RH front seat forward
-
Install bolts securing both LH front seat rear tracks to vehicle
Note1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts
-
Install RH front seat rear track covers
Note2x covers
-
Move RH front seat to original position
-
Install RH lower A-pillar trim
Note4x clips, The number of clips securing the a pillar sill trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim
-
Install RH middle A-pillar trim
-
Install RH IP side cover
Note3x clips, 1x connector
- Reinstall all floor mats
-
Install HEPA filter outlet duct
-
Install HEPA filter inlet duct
Note2x tabs, One on each side
-
Install clips securing HEPA filter inlet duct to cowl panel
Note3x push clips
-
Secure drainage hoses to HEPA filter inlet duct
Note2x hoses
-
Install RH underhood apron
Note9x clips
-
Install LH underhood apron
Note9x clips
-
Install rear underhood apron
Note8x clips
-
Close hood
NotePress firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
-
Close both RH side doors
NoteEnsure door latches have been released by first pulling the interior releases prior to closing
-
Close LH rear door
NoteEnsure door latch has been released by first pulling the interior release prior to closing
-
Park vehicle on a flat surface
NoteSet suspension to Standard height and set Jack Mode (if equipped)
-
Set up the tripod so that the bottom of the target is 3 ft (90 cm) from the ground
-
Place the target against the front fascia and centered on the T badge
NoteThis is "Location 1" in the Toolbox Panel
- Measure 90 cm back from the rear tripod leg and place marker on ground. This will be second location verification.
-
Ensure that the target is on flat ground by examining the bubble level on the back of the target
-
Apply a piece of red tape on the target 130cm from the ground
-
Connect laptop running Toolbox to the vehicle
-
Open the "DAS2 Image Viewer" panel
NotePathway is as follows: Panels-> Driver Assist-> DAS2 Image Viewer
-
Click the "Capture Image" button to take an image of the target
-
Zoom in on narrow and main cameras and inspect to see if tape at 130cm from ground is between the red lines
NoteIf tape at 130cm from ground is between the red lines, continue to 2nd target location. If tape is not between lines, pitch adjustment may need to be performed.
- Move target to 2nd marker (90 cm away from fascia)
-
Click the "Capture Image" button to take an image of the target
-
Zoom in on narrow and main cameras and inspect to verify red tape at 130cm from ground is between the red lines
NoteIf tape is not between lines, pitch adjustment may need to be performed.
-
Disconnect laptop from vehicle and reinstall storage cubby
-
Raise all 4 windows
-
Close LH front door
NoteEnsure door latch has been released by first pulling the interior release prior to closing
-
Perform vehicle road test
NoteEnsure all vehicle systems function as designed during road test, Ensure steering wheel is level when driving straight, *Per current FRT (00040100) 0.3 hrs