05/06/2023 01:48:00

MSR RHD AWD - Electrical Harnesses - Main (Lower Dash) And Motor Bay Harnesses - Lower Dash Body Harness (RR)

Correction code 17100402 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See to make sure wearing proper PPE when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Set up A/C machine and perform hose flush
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only
  2. Set and align vehicle close and straight to the hoist
    Informational PurposesAn informational icon, calling your attention
    Note
    Set jack mode if equipped with air suspension
  3. Position wheel chocks at LH rear wheel
  4. Place vehicle into "Tow Mode"
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > ''Service''
  5. Open hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Front Trunk
  6. Open hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Using MCU touchscreen > Controls > Frunk Trunk
  7. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  8. Remove RH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  9. Remove LH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  10. Release drainage hoses from HEPA filter inlet duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x hoses
  11. Remove clips securing HEPA filter inlet duct to cowl panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips
  12. Remove HEPA filter inlet duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips on HEPA filter
  13. Remove HEPA filter outlet duct from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up, pull towards front of vehicle, then rotate clockwise
  14. Open liftgate
  15. Lower all four windows
  16. Open all four doors
  17. Remove all floor mats
  18. Remove lower storage cover, connect Toolbox and perform A/C drain/refill routine
    Informational PurposesAn informational icon, calling your attention
    Note
    Pathway in toolbox is as follows, Panels > Thermal > Fluid Drain and fill > Check the box for Refrigerant Drain and Fill > Click the Play Button to begin routine
  19. Open "DAS2 Download/Upload Calibration" panel
    Informational PurposesAn informational icon, calling your attention
    Note
    Pathway is as follows: Panels > Driver Assist > DAS2 Download/Upload Calibration
  20. Select "Download Calibration" routine and press Play
    Informational PurposesAn informational icon, calling your attention
    Note
    This saves all camera calibration to the laptop
  21. Clone MCU using Toolbox software
    Informational PurposesAn informational icon, calling your attention
    Note
    Open Toolbox, select Panels->Gateway and Center Display->MCU Cloner->Click the MCU Backup button to clone MCU, Allow cloner to run, Confirm clone was successful and click finish
  22. Download the correct Map Package for the vehicles region using toolbox
    Informational PurposesAn informational icon, calling your attention
    Note
    In toolbox pathway is as follows Panels -> Firmware -> Map Update -> Select the map package for the vehicle region from the menu-> Allow the maps to download to your laptops hard drive before closing this panel, Refer to the Tesla Map Version Confluence page for further information on which map version to download for specific regions, https://confluence.teslamotors.com/pages/viewpage.action?spaceKey=MANU&title=Map+Version, Continue with steps for removing the surrounding trim to the MCU while download is in progress, It is not necessary for the laptop to remain connected to the vehicle while downloading the map package to your laptop
  23. Remove RH IP side cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x connector
  24. Remove RH middle A-pillar trim
  25. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, The number of clips securing the trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim
  26. Connect hoses to vehicle and perform A/C recovery
    Informational PurposesAn informational icon, calling your attention
    Note
    (Touch time only)Total recovery times: 18:36, 14:59, 13:57Ensure quick connects are fully engaged, turn the connector dials clockwise to fully connect to A/C service ports
  27. Remove RH side lower IP trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2 Nm, 9x clips,
  28. Remove cover for RH A Pillar trim fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    Take care not to damage the A pillar trim
  29. Remove fastener securing the RH A Pillar trim to the A Pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, 7mm, 2 Nm, 1x washer
  30. Remove the RH A Pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locating tabs, 2x clips, locating tabs are secured to the mesh defrost grill assembly
  31. Remove the lower binnacle cover from the IP area of the vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  32. Remove screws securing top pad at binnacle area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1 Nm
  33. Remove screw securing RH IP side of top pad
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2 Nm
  34. Move steering wheel fully outward and down
    Informational PurposesAn informational icon, calling your attention
    Note
    Don’t move outward too much otherwise driver seat may not be easily removed
  35. Remove LH IP side cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x connector
  36. Remove LH middle A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  37. Remove LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, The number of clips securing the trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim
  38. Release cover for LH A pillar trim fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    Take care not to damage the A pillar trim,
  39. Remove fastener securing the A pillar trim to the A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, 7mm, 2 Nm, 1x washer,
  40. Remove the LH A pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x locating tabs, 2x clips, locating tabs are secured to the mesh defrost grill assembly
  41. Open glovebox
  42. Remove LH lower IP trim assembly
  43. Remove the lower glove box trim
  44. Remove the glove box screws
    Informational PurposesAn informational icon, calling your attention
    Note
    6x screws, T20, 2.3 Nm
  45. Remove glove box from vehicle and disconnect the connections from the back of the glove box
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  46. Remove LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x tabs, 1x connector
  47. Remove screw securing LH top pad to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 1 Nm
  48. Cover the aluminum strip on the top pad and MCU bezel with tape protection
  49. Release the top pad using the airbag tools
    Informational PurposesAn informational icon, calling your attention
    Note
    Note: Lifting with an inflatable wedge is recommended to reduce the risk of bending the top pad. Place the inflatable wedge above the vent outlet at the left and right side of the touchscreen.
  50. Remove screws securing LH side instrument panel finisher assembly to the IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm,
  51. Release the clips for the LH IP finisher and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips,
  52. Release clips securing steering gap hider to IC bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  53. Remove screws securing instrument cluster bezel to IP carrier and remove bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T20, 2 Nm
  54. Remove screws securing RH inner IP finisher with vent to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm,
  55. Release clips securing RH inner IP finisher with vent to the IP carrier and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips,
  56. Remove screws securing RH outer IP finisher to the IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 2.3 Nm
  57. Remove RH outer IP finisher from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  58. Move RH front seat fully forward
  59. Remove the RH seat rear track covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  60. Remove and discard bolts securing both RH seat tracks to the floor panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard bolts after removal
  61. Move RH front seat backward
  62. Remove the RH front seat front track covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  63. Remove and discard bolts securing both RH seat tracks to the floor panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard bolts after removal
  64. Adjust the position of the RH seat for easy removal
    Informational PurposesAn informational icon, calling your attention
    Note
    Middle of track, most upright position, seat fully up off the floor
  65. Move LH front seat forward
  66. Remove the LH front seat rear track covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  67. Remove bolts securing rear of LH front seat tracks to the floor panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Discard after removal
  68. Move LH front seat backward
  69. Remove LH front seat front track covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  70. Remove and discard bolts securing both LH seat tracks to the floor panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T40P, 17 Nm,1x patch bolt, T45P, 34 Nm, Discard after removal
  71. Adjust the position of the LH seat for easy removal
    Informational PurposesAn informational icon, calling your attention
    Note
    Middle of track, most upright position, seat fully up off the floor
  72. Power off vehicle via UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off
  73. Disconnect 12V negative terminal and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
  74. Disconnect the LH seat connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  75. Remove LH front seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to not damage other components
  76. Disconnect the RH seat connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  77. Remove RH front seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to not damage other components
  78. Open rear cup holder
  79. Remove rear cup holder trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, Slide panel straight up to remove
  80. Remove RH center console wrapped panel
    Informational PurposesAn informational icon, calling your attention
    Note
    22x clips, Replace any damaged or missing clips
  81. Remove LH center console wrapped panel
    Informational PurposesAn informational icon, calling your attention
    Note
    22x clips, Replace any damaged or missing clips
  82. Remove rear center console vent
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 4x tabs, Pull vent straight out, gently release locking tabs for USB connectors and slide out
  83. Close cup holder
  84. Remove rear panel from console
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 3x connectors
  85. Remove bolts securing rear of console to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 7 Nm, discard bolts after removal
  86. Remove screw securing front of console to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2 Nm
  87. Open console sliding door
  88. Remove LH side console closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Pull side panel back and slide closeout panel down behind side panel
  89. Remove bolt securing LH front of console to IP
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 2.5 Nm
  90. Remove RH side console closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips
  91. Remove bolt securing RH front of console to IP
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 2.5 Nm
  92. Disconnect 2 USB connectors and release from console trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x fir tree clips, RH front of console
  93. Release clip securing connector and disconnect 12V harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip, RH front of console, on backside of panel
  94. Remove cup holder inserts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x inserts, If equipped
  95. Remove console floor panel
  96. Remove bolts securing middle of console to body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 3 Nm
  97. Remove center console from the vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift rear of console up, pull backwards and lift up and remove from vehicle, Recommend assistance
  98. Release ground strap from top of MCU
  99. Remove the MCU mounting screws
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T25, 4.5 Nm,
  100. Put on ESD wrist strap
  101. Connect ESD wrist strap to vehicle ground
  102. Tilt the MCU out from the IP carrier at the top in order to access connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    Caution: Do not pull on harnesses as it can damage the connectors
  103. Disconnect harness connectors to MCU
    Informational PurposesAn informational icon, calling your attention
    Note
    17x connectors, recommend assistance
  104. Prepare ESD kit
    Informational PurposesAn informational icon, calling your attention
    Note
    Refer to TN-14-92-003, “Electrostatic Discharge Tool”.CAUTION: Improper use of ESD kit can result in damage to MCU and/or touchscreen.CAUTION: Make sure that ESD foam container is free of debris so that touchscreen is not damaged in a later step.
  105. Place an ESD foam container on the right side of the ESD mat
  106. Gently place the MCU on the ESD foam container with the touchscreen facing down
    Informational PurposesAn informational icon, calling your attention
    Note
    CAUTION: To avoid damaging components inside the MCU, the ESD wrist strap must be grounded and worn throughout this procedure until instructed to remove it.
  107. Remove fasteners securing instrument cluster to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T20, 2 Nm
  108. Disconnect the electrical connectors from the rear of the instrument cluster and remove from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, tilt the IC away from the IP carrier to access connections, Take care not to put excessive strain on the wiring and connectors to the IC (1x chime connector pulls straight out, 1x flip lock type connector, 1x coaxial connector, release tab is on the underside of the connector), After removal place the IC on ESD safe surface
  109. Disconnect connectors from RH side of DAS ECU
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors, DAS 2.0 has 4x connectors
  110. Remove fasteners securing the ECU to the cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 8mm, 3 Nm, Discard after removal
  111. Disconnect connectors from LH side of DAS ECU and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors, DAS 2.5 has 6x connectors
  112. Disconnect ESD wrist strap from vehicle ground
  113. Remove the ESD wrist strap
  114. Remove the passenger airbag mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm
  115. Disconnect passenger airbag connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tab
  116. Release top pad at leading edge, from RH outer finisher to inner finisher
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  117. Release the LH side of the top pad working from right to left
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, Use caution to not crease aluminum trim when lifting top pad
  118. Release remaining clips, remove top pad from vehicle, and place onto protective surface
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Recommend assistance
  119. Remove defrost mesh grille assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  120. Remove screws securing airbag to steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 7 Nm, The screws will remain inside the steering wheel, If required rotate the steering wheel to gain access to screws, Afterwards return steering wheel to straight and center position
  121. Carefully release the driver's airbag from the steering wheel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, disconnect the airbag and steering wheel controls
  122. Remove bolt that secures the steering wheel to the column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, 10mm allen, 80 Nm, Discard after removal
  123. Position the wheels straight ahead and mark the steering wheel relative position to the column
  124. Remove steering wheel
  125. Tape the clockspring cassette to prevent rotation
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not rotate the clockspring
  126. Rock SCCM back and forth to release from column
  127. Release harness connector from SCCM and remove SCCM
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Remove black locking tab then depress connector release tab to release connector, Locking tab is one time use discard after removal
  128. Remove RH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x connector
  129. Disconnect steering column motor connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  130. Mark the steering column relative position to the lower shaft joint
  131. Remove bolt securing lower shaft to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 30 Nm
  132. Release steering column from lower shaft
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide joint down lower shaft
  133. Remove fasteners securing steering column to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 17 Nm, 2x nuts, 13mm, 30 Nm
  134. Remove steering column from vehicle
  135. Remove the fasteners securing the IP carrier to the dash frame
    Informational PurposesAn informational icon, calling your attention
    Note
    15x screws, T20, 2 Nm
  136. Pull the IP carrier forward for better access for speaker and edge clip removal
    Informational PurposesAn informational icon, calling your attention
    Note
    Take care to avoid stressing the connectors to the dash speakers and avoid damaging components in the process of moving the IP carrier forward for better access to edge clips and connections
  137. Remove RH side dash speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 1x connector
  138. Remove center dash speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 1x connector
  139. Remove LH dash speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 1x connector
  140. Remove all edge clips secured to the IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips LH and RH RKE, 2x clips tweeter harness, 1x clip steering column air bag harness, 1x clip MCU harness
  141. Remove IP carrier from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Lift up air duct from HVAC assembly, 1x center dash speaker tape to duct
  142. Remove A/C lines from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Press clear lines once lines have been removed
  143. Disconnect the cross car beam harness connectors at the RH lower A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors, Only release connectors that run to the harness on the cross car beam
  144. Remove LH upper A-pillar harness connectors from body and disconnect
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 3x clips
  145. Remove cross car beam harness connectors at lower LH lower A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors, Only release connectors that run to the harness on the cross car beam
  146. Remove the bolts securing the HVAC assembly and body to the cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 10 Nm
  147. Remove bolts securing cross car beam to body
    Informational PurposesAn informational icon, calling your attention
    Note
    7x bolts, 13mm, 27 Nm,
  148. Remove cross car beam from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Exercise caution when removing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure
  149. Remove the LH footwell harness cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 4 Nm
  150. Remove fasteners securing LH lower B-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 2 Nm
  151. Release bottom portion of LH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips,Take care not to damage, Release the lower portion for access, Replace any damaged or missing clips
  152. Remove LH lower B-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x plastic clips to body, 2x metal clips to upper B-pillar, Replace any damaged or missing clips, Lift the trim to clear the seat and pre-tensioner
  153. Release bottom portion of RH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Take care not to damage, Release the lower portion for access, Replace any damaged or missing clips
  154. Remove fasteners securing RH lower B-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 2 Nm
  155. Remove RH lower B-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x plastic clips to body, 2x metal clips to upper B-pillar, Replace any damaged or missing clips
  156. Remove 2nd row seat bottom cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 7x connectors, Number of connectors may vary based on configuration, Release the leading edge of the seat on either side
  157. Remove NVH padding from underneath 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    If equipped
  158. Remove bolts securing seat bottom frame
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 11mm, 26 Nm
  159. Lift up and support seat bottom frame
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  160. Remove main carpet from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x fir tree clips
  161. Remove parcel shelf
  162. Fold 2nd row seatbacks down
  163. Remove LH rear C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3 Nm, 4x clips
  164. Remove LH rear C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3 Nm, 4x clips
  165. Remove LH C-pillar upper trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  166. Remove the LH trunk side trim clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  167. Pull on the LH trunk side trim to expose the LH bolster clip
  168. Remove the LH side rear seat bolster from the vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Release clip from the rear, Do not pull the bolster because of risk of bending
  169. Separate LH C-pillar mid from LH C-pillar lower
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Use caution to not damage any components with C-pillar mid
  170. Remove the mounting hardware for the LH lower C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  171. Use the air bag tool to push the LH lower C-pillar away from the body of the vehicle
  172. Remove LH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  173. Remove trunk load floor
  174. Remove trunk sill panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 4x guides
  175. Remove trunk floor carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    4x fir tree clips
  176. Remove LH trunk side garnish trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x guide
  177. Remove LH trunk side trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir clip
  178. Remove RH rear C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3 Nm, 4x clips
  179. Remove RH upper C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  180. Release rear headliner clips and lower headliner
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 3x velcro strips, Take care not to damage other components. Recommend Assistance
  181. Remove the wheel chocks, push the vehicle in position to be lifted by hoist, then reinstall wheel chocks
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Ensure doors are clear of the lift posts before pushing forward, Flip the door latches to closed position to prevent doors from latching while vehicle is powered down
  182. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads
  183. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  184. Remove clips securing LH shear plate to wheel fairing
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  185. Remove LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal
  186. Remove clips securing RH shear plate to wheel fairing
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  187. Remove RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal
  188. Remove clips securing mid aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    7x push clips
  189. Remove bolts securing mid aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    7x bolts, 10mm, 4 Nm
  190. Remove mid aero shield from vehicle
  191. Remove ski side covers on RH side
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips, 3x covers
  192. Remove ski side covers on LH side
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips, 3x covers
  193. Remove front bash plate extrusion
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 16 Nm
  194. Remove four center bolts securing HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, E12, 38 Nm, Discard after removal
  195. Position battery table beneath vehicle
  196. Lower vehicle to table
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Align table to vehicle and raise casters to level table if necessary
  197. Remove remaining eight center bolts securing HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    8x patch bolts, E12, 38 Nm, Discard after removal
  198. Remove front four HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, 13mm, 30 Nm, Discard after removal
  199. Remove 21mm bolts securing front of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm, Discard after removal
  200. Remove LH rocker bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    8x patch bolts, 13mm, 55 Nm, Discard after removal
  201. Remove RH rocker bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    8x patch bolts, 13mm, 55 Nm, Discard after removal
  202. Raise vehicle off HV battery
  203. Move battery away from vehicle
  204. Remove all items from pockets and ensure not wearing metal items
  205. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves, https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  206. Put on HV insulating gloves and leather over gloves
  207. Verify no high voltage at HV rapid mate
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  208. Install HV and LV Rapid Mate covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers, If covers not available then use masking tape to protect Rapid Mate from debris
  209. Remove bolts and Rear DU HV cable clips from HV battery LV logic connector bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x bolts, 10mm, 8 Nm
  210. Release the HV battery LV logic connector cover from bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs, 1x edge clip
  211. Remove the HV battery LV Logic connectors from bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, Index which connector goes to which side of the connector for reference on installation
  212. Push the logic harness through the body to the rear seat area
  213. Lower vehicle until tires are touching the ground
  214. Roll the vehicle back away from the lift posts and install wheel chocks
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Done so doors can be fully opened to allow more room to work
  215. Remove the second row RKE antenna from under the rubber NVH mat and feed out under the second row seat frame
    Informational PurposesAn informational icon, calling your attention
    Note
    2x dual lock pads, This aids in disconnecting the RKE antennae
  216. Disconnect the second row RKE antenna
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  217. Release the harness barrel clip between the charger and the body closes to the connector on the RH side of the vehicle behind the charger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x barrel clip
  218. Disconnect the connector between the charger and the body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  219. Release the harness barrel clip between the charger and the body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x barrel clip
  220. Release the harness barrel clip below the ground cable to the charger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x barrel clip
  221. Release the harness barrel clip between the coolant hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    1x barrel clip
  222. Release the barrel clips near the coolant pump
    Informational PurposesAn informational icon, calling your attention
    Note
    2x barrel clips
  223. Disconnect the connector at the coolant pump
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  224. Feed the harness out towards the second row door sill
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently lift up on HV cables and coolant hoses to feed the harness out, It is also possible to move the coolant pump and surrounding foam to create room for the rubber grommet and connectors to pass by for removal
  225. Remove ground bolt at C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  226. Disconnect the LH curtain airbag
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x locking airbag connector, Lower the LH rear corner of the headliner for access, Take care not to crease the headliner
  227. Disconnect LH tail light connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  228. Disconnect charge port connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  229. Release harness clips in LH trunk area move harness to the C pillar area for further removal
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Harness clips share studs with and are installed below the barrel clips for the HV harness.
  230. Release harness clips at C pillar under HV harness clips
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Harness clips share studs with and are installed below the barrel clips for the HV harness
  231. Release the harness connector bracket from the C pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  232. Disconnect rear harness connectors from main harness at C pillar connector carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors
  233. Remove latch closeout at LH c pillar
  234. Disconnect LH rear door latch connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, slide connector lock upwards to release
  235. Disconnect the C pillar side impact sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  236. Release the harness clips at the C pillar area
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  237. Disconnect side impact sensor at B pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  238. Disconnect LH seatbelt pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tab
  239. Release harness clips at B pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  240. Remove LH exterior B-pillar finisher
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs
  241. Remove screws securing LH B-pillar applique
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T25, 4 Nm
  242. Release B-pillar seals from applique and body along length of applique
  243. Pry LH applique away from body starting at the bottom
    Informational PurposesAn informational icon, calling your attention
    Note
    2 strips of double-sided tape securing applique to body
  244. Pull down to release LH applique from upper clips
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution as camera harness does not have much slack
  245. Remove LH B-pillar applique
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Hold LH applique away from body and disconnect camera harness connector, then remove applique
  246. Release the harness clips at the B pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  247. Disconnect the connector tucked into the B pillar opening
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  248. Disconnect the pyrotechnic connector from the seat belt pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  249. Remove all floor vent ducts
    Informational PurposesAn informational icon, calling your attention
    Note
    3x ducts, 4x clip tabs, Slide back the rear section of the center duct back then lift upwards to remove, Remove the two outer floor ducts by releasing the tabs and lifting up from the back portion
  250. Release the harness clips along the floor panel
    Informational PurposesAn informational icon, calling your attention
    Note
    15x clips
  251. Remove the main harness seat connectors from their brackets
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Brackets for seat connectors do not come on new harness and are to be reused on istallation
  252. Disconnect the yaw rate sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  253. Release the harness clips along the LH sill panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  254. Remove the ground bolt at the LH lower A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  255. Remove the fasteners securing the main harness carrier at the LH lower A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 10mm, 5 Nm, Discard after removal
  256. Release the A pillar harness connectors from the main harness connectors on the main harness carrier at the LH lower A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip
  257. Disconnect harness from the sunroof control unit at the LH footwell
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  258. Remove LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  259. Remove RH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  260. Remove LH side wiper arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 17mm, 31 Nm
  261. Remove RH side wiper arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 17mm, 31 Nm
  262. Remove clips securing cowl panel to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  263. Release cowl panel from base of windshield and remove
  264. Remove A/C line bracket bolt from RH cross-brace
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  265. Remove fasteners securing TXV to evaporator
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install
  266. Disconnect A/C hoses and TXV from HVAC unit
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently pull the lines away from the bulkhead/ HVAC box, be sure to retain the O-rings at the TXV
  267. Disconnect thermal controller
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, 1x edge clip
  268. Disconnect HVAC blower assembly and RKE connector and release harness clip
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x edge clips
  269. Remove fasteners securing HVAC assembly to the body
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm
  270. Release HVAC drain hose from HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose connection, Place a shop towel underneath the drain hose prior to disconnecting
  271. Disconnect sensor from RH lower air duct on HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  272. Remove the fasteners securing the RH lower air duct to the HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, PH2, 1 Nm
  273. Remove the RH lower air duct from the HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower left slide of duct and slide out to the left to release from HVAC assembly
  274. Remove the fasteners securing the HVAC assembly cross brace
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, PH2, 1 Nm
  275. Remove the HVAC assembly cross brace
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently push brace to the left to release from HVAC box on RH side, Pull the brace towards the rear for the vehicle then side out to the right to release from HVAC assembly
  276. Remove fasteners securing the PTC heater to the HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, PH2, 1 Nm
  277. Remove the PTC heater from the HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide PTC heater out to the left while taking care not to strain the HV cables, Gently move the PTC heater and HV cables behind the HVAC assembly so it can be removed from the vehicle, Take necessary measures to protect the PTC heater and its cables so it can be easily moved out of the way during main body harness replacement as needed
  278. Remove the HVAC assembly from the vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  279. Remove the fasteners securing the main harness connector carrier in the LH footwell
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 2 Nm
  280. Release the barrel clips securing the main harness in the LH side of the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    4x barrel clips
  281. Disconnect front harness connectors and release clips from the main harness connector carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, 2x clips, The blue connector cap is to be transferred to the connector carrier on the new harness
  282. Remove the fasteners securing the Body Control Module (BCM) to the Bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  283. Remove the dead pedal from the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 13mm, 5 Nm
  284. Release connectors from the BCM
    Informational PurposesAn informational icon, calling your attention
    Note
    9x connnectors, The BCM may need to be tilted and moved into different postitons in order to access and disconnect all connectors
  285. Remove BCM bracket with BCM
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide the BCM and bracket assembly out to the LH footwell area, The fitment between the BCM bracket, the HVAC drain hose, wiring harnesses, and cross car beam assembly is tight, The BCM with bracket will need to be moved at different angles to clear the surrounding components
  286. Disconnect the Passive Safety Restraint Control Module (PRSCM)
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release connector lock tabs and flip connector lever to release
  287. Release the harness clips at the PRSCM mounting bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  288. Release harness clips on RH side of the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    3x square clip, 1x fir tree clip, Harness clips share studs with and are installed below the barrel clips for the front trunk harness
  289. Disconnect the Brake switch
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  290. Disconnect the accelerator pedal connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release red locking tab before releasing connector
  291. Disconnect the main harness connectors at the upper A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, windshield defrost, 1x connector, to headliner harness
  292. Remove the RH A pillar ground connection
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  293. Disconnect main harness connectors from the RH A pillar cabin fuse box
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors
  294. Release the lower RH A pillar Connector bracket from the Cabin fuse box
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, slide the bracket towards the rear of the vehicle to release
  295. Disconnect harness connectors from connector carrier at lower RH A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors for LH main body harness, 3x connectors for front trunk harness
  296. Release the front trunk connectors from the RH lower A pillar connector carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors, Release locking tabs and pull connectors straight out of the carrier, Locking tab to carrier is on the inboard side of the connector carrier
  297. Remove the main harness from the vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Take care not to damage surrounding components while removing the harness from the vehicle, This is a good time to compare to the new harness provided to ensure parts received are compatible with the vehicle
  298. Place new main (lower dash) harness in vehicle and lay harness out to its general installation orientation inside the vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Take care not to damage any connectors while routing harness and moving around inside the vehicle
  299. Secure the main harness clips at the RH side of the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips. Re-secure the front harness clips over the main harness clips if only main body harness is being replaced
  300. Install the front harness connectors into the connector carrier at the lower RH A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors, Ensure connectors are fully seated and lock into the connector carrier
  301. Make connections to all connectors on connector carrier at RH lower A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    6x connectors
  302. Secure the RH Lower A pillar connector carrier bracket to the in cabin fuse box
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, Slide carrier on to tabs, Confirm the carrier is secured to the cabin fuse box
  303. Reconnect all main harness connections at the in cabin fuse box
    Informational PurposesAn informational icon, calling your attention
    Note
    5x connectors
  304. Secure main harness RH A pillar ground
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  305. Secure connections at RH Upper A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, to headliner harness, 1x connector, to windshield defrost, 2x clips
  306. Connect accelerator pedal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Ensure locking tab is disengaged prior to making connection and then engaged after fully seating connector
  307. Connect the brake switch
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  308. Secure main harness clips at the LH side of the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x square clips, 2x barrel clips
  309. Secure harness clips near PSRCM
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  310. Re-secure connections at PSRCM
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage connector then flip locking tab to fully seat connector
  311. Re-secure connections at the BCM
    Informational PurposesAn informational icon, calling your attention
    Note
    9x connectors, Ensure all connections have been made and that connectors are fully seated
  312. Install the fasteners securing the BCM to the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  313. Install the dead pedal
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 13mm, 5 Nm
  314. Transfer the Blue connector cap on the LH footwell connector carrier from the old harness to the new harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Release locking tab under open side of connector cap and slide downward to release from old carrier, align tabs and slide upward to install on new harness connector carrier
  315. Connect front harness connectors and secure clips to the main harness connector carrier in the LH footwell
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, 2x edge clips
  316. Install the fasteners securing the connector bracket and air suspension module to the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 2 Nm
  317. Connect harness at Sunroof Control Unit if equipped
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  318. Place the HVAC assembly back into the vehicle for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Move all loose harness connections out of the way to prevent damage while re-installing the HVAC assembly in the vehicle
  319. Route the PTC heater to the HVAC assembly for installation and slide into HVAC assembly
  320. Install the fasteners securing the PTC heater to the HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, PH2, 1 Nm
  321. Position the HVAC assembly cross brace for installation to the HVAC assembly
  322. Install the fasteners securing the HVAC assembly cross brace to the HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, PH2, 1 Nm
  323. Position the HVAC assembly RH lower air duct for installation
  324. Install the fasteners securing the RH lower air duct to the HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, PH2, 1 Nm
  325. Connect sensor for RH lower air duct on HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  326. Move HVAC assembly into position for installation and secure the drain hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose connection
  327. Install HVAC floor ducts
    Informational PurposesAn informational icon, calling your attention
    Note
    3x ducts, 4x tabs, Make sure ducts are properly aligned to make a good seal and secure the ducts in place with their tabs at the studs on the floor pan
  328. Install fasteners securing the HVAC assembly to the body
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm
  329. Connect HVAC blower assembly and RKE, and secure harness clip
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x edge clips
  330. Connect thermal controller
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, 1x edge clip
  331. Connect A/C Lines with TXV to evaporator at the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 6 Nm, Install new O-rings prior to installation
  332. Secure A/C line bracket at RH cross-brace
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm
  333. Install cowl screen panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips, 2x end tabs, Secure along base of windshield
  334. Install LH side wiper arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 17mm, 31 Nm
  335. Install RH side wiper arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 17mm, 31 Nm
  336. Install RH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  337. Install LH shock tower cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x push clips
  338. Connect A pillar harness connectors to main harness connectors at LH lower A pillar harness carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x clip
  339. Install the fasteners securing the LH lower A pillar main harness connector carrier to the LH lower A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 10mm, 5 Nm, Install new nyloc nuts
  340. Secure the main harness ground to the LH Lower A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  341. Install the harness clips along the LH front sill panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  342. Install LH footwell harness and connector cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 4 Nm
  343. Secure the main harness clips along the center of the vehicle between B pillars
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  344. Secure main harness seat connectors to brackets and secure brackets to floor pan
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips
  345. Connect the main harness to the Yaw rate sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  346. Connect the main harness to the pyrotechnic at the LH seatbelt pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  347. Connect the main harness to the harness inside the LH B pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip, after securing connector tuck harness inside of B pillar and secure with harness clip
  348. Secure the clips for the LH B pillar camera portion of the main harness
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips
  349. Route the B pillar camera portion of the harness inside the B pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  350. Clean LH B-pillar area with IPA wipe and allow to dry
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove any remaining adhesive
  351. Remove lower B-pillar applique cover from new applique
  352. Peel backing from double sided tape on LH B-pillar applique
  353. Connect camera and install LH side applique
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Slide applique up into clips and secure
  354. Reinstall screws securing LH side applique
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 4 Nm
  355. Secure LH B-pillar seals to applique
    Informational PurposesAn informational icon, calling your attention
    Note
    Use P-80 emulsifier to assist with seal installation
  356. Reinstall cover over bottom of LH B-pillar applique
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, Make sure all clips are fully seated
  357. Secure main harness clips at LH lower portion of B pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  358. Connect LH lap belt pre tensioner pyrotechnic
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  359. Connect LH B pillar side impact sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip
  360. Secure harness clips to body at lower C pillar area
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  361. Connect the C pillar impact sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  362. Pass the LH rear door latch connector through the NVH padding and connect the LH rear door latch
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  363. Install the LH rear door latch closeout cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cover
  364. Secure the main harness connector carrier at the C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  365. Secure main harness clips at the C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Be sure to re-install HV harness barrel clips over main harness clips
  366. Secure main harness ground at C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  367. Connect rear harness connectors to main harness at C-pillar connector carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connector, coaxial, Ensure harnesses are routed and secure in the wiring holds on the body and harness carrier
  368. Route the curtain airbag portion of the main harness up the C-pillar and behind the headliner and connect curtain airbag
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x fir tree clip, 1x edge clip, Ensure harness is routed behind the deployment path of the curtain airbag
  369. Connect coolant pump under 2nd row seat bottom frame
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  370. Secure the main harness clips to the body near the coolant pump
    Informational PurposesAn informational icon, calling your attention
    Note
    2x barrel clips, Be sure to route main harness underneath coolant pump bracket, if necessary the coolant pump and surrounding foam can be slid out from under bracket to create room for harness routing
  371. Secure the next main harness clip between the 2 coolant hoses to the charger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x barrel clip, Be sure to route haness unerneath coolant hoses and HV harness
  372. Secure the next main harness clip below the ground cable for the charger
    Informational PurposesAn informational icon, calling your attention
    Note
    1x barrel clip, Be sure to route main harness underneath HV harness
  373. Secure the next main harness clip between the charger and the body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x barrel clip
  374. Connect the main harness connector between the charger and the body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  375. Secure the harness clip nearest the connector between the charger an the body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x barrel clip
  376. Connect the second row RKE antenna
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  377. Route and secure second row RKE antenna under the rubber NVH mat below seat backs
    Informational PurposesAn informational icon, calling your attention
    Note
    2x dual lock strips
  378. Pass the HV Battery LV logic connectors through the opening in the body below the second row seat frame and secure rubber grommet seal in place
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x grommet, Ensure grommet is fully seated in body cavity to prevent water ingress
  379. Secure main harness clips in LH trunk area
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Be sure to re-install HV harness barrel clips over main harness clips
  380. Connect charge port
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  381. Connect LH tail light
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  382. Remove the wheel chock and push the vehicle in position to be lifted by hoist then reinstall wheel chock
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Ensure doors are clear of the lift posts before pushing forward, flip the door latches to closed position to prevent doors from latching while vehicle is powered down
  383. Position lift posts under vehicle lift points
  384. Raise vehicle fully and lower onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side. Ensure the vehicle is stable by rocking the vehicle on the lift immediately after the tires have left the ground. Always lower the lift arms onto the locks after raising the vehicle
  385. Install the HV battery LV logic connectors to the LV rapid mate bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, make sure the appropriate connector goes to the correct side of the bracket prior to installation, Ensure the bracket connector hold down tabs are not damage otherwise the harness will not be able to release from battery pack in future service scenarios
  386. Install bolts and Rear DU HV cable clips to HV battery LV logic connector bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, 3x clips
  387. Install the HV battery LV logic connector cover to the bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs, 1x edge clip
  388. Position HV battery underneath vehicle
  389. Remove HV and LV Rapid Mate covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  390. Lower vehicle onto HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Note
    Before lowering fully use assistance to align the pack using the alignment rods and guide via the borescope camera or a flexible inspection mirror checking HV and LV rapid mates
  391. Install front bolts for HV battery with power tool
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, 13mm, 30 Nm, Install new patch bolts, Do not over tighten bolts, Torque at later step
  392. Loosely install LH rocker bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step
  393. Loosely install RH rocker bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step
  394. Loosely install 21mm bolts at front of HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 115 Nm, Install new bolts, Torque at later step
  395. Loosely install eight outer center bolts hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    8x patch bolts, E12, 38 Nm, Install new patch bolts, Torque at later step
  396. Torque rocker HV battery bolts on both sides
    Informational PurposesAn informational icon, calling your attention
    Note
    16x patch bolts, 13mm, 55 Nm
  397. Torque remaining HV battery bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    8x patch bolts, E12, 38 Nm, 2x bolts, 21mm, 115 Nm, 4x patch bolts, 13mm, 30 Nm
  398. Raise vehicle and remove battery table
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  399. Install inner center HV battery bolts with power tool
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, E12, 38 Nm, Install new patch bolts, Do not over tighten bolts
  400. Install front lower bash plate extrusion
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T30, 16 Nm
  401. Install ski side covers onto RH side of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips, 3x covers
  402. Install ski side covers onto LH side of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips, 3x covers
  403. Place mid-aero shield for installation
  404. Position mid aero shield and install bolts securing mid aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    7x bolts, 10mm, 4 Nm
  405. Install clips securing mid aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    7x push clips
  406. Install clips securing RH shear plate to wheel fairing
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  407. Install fasteners securing RH shear plate to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Install new nyloc nut
  408. Install clips securing RH shear plate to wheel fairing
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  409. Install clips securing LH shear plate to wheel fairing
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  410. Install fasteners securing LH shear plate to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 35 Nm, 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, Install new nyloc nut
  411. Install clips securing LH shear plate to wheel fairing
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips
  412. Lower vehicle until tires are touching ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  413. Roll the vehicle back away from the lift posts and install wheel chocks
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Done so doors can be fully opened to allow more room to work
  414. Install rear portion of headliner into position and clip into place
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 3x velcro strips, Replace any damaged or missing clips
  415. Install RH upper C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  416. Install RH rear C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3 Nm, 4x clips
  417. Install the LH side trunk carpet trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x fir tree clip
  418. Install trunk floor carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  419. Install LH lower C-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 2x push clips, Replace any damaged clips
  420. Install the LH mid C-Pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  421. Install the LH rear seat back bolster
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  422. Install LH C-pillar upper trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  423. Install LH rear C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3 Nm, 4x clips
  424. Install LH trunk side garnish trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  425. Install trunk sill panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 4x guides
  426. Install trunk load floor
  427. Install parcel shelf
  428. Install floor carpet in vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x fir tree clips
  429. Lower seat frame into position and secure harness clips to frame
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  430. Lower seat frame into position and secure harness clips to frame
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  431. Install and torque bolts securing seat frame to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 11mm, 26 Nm
  432. Place NVH padding onto seat frame
  433. Install seat bottom cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 7x connectors if equipped, Replace clips if necessary
  434. Install LH lower B-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation
  435. Install fasteners securing LH lower B-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 2 Nm
  436. Install RH lower B-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation
  437. Install fasteners securing RH lower B-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 2 Nm
  438. Bring the cross car beam into the vehicle for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    Exercise caution when installing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure, Recommend assistants, take care not to damage any surrounding components while placing the cross car beam into the vehicle
  439. Install the fasteners securing the cross car beam to the body
    Informational PurposesAn informational icon, calling your attention
    Note
    7x bolts, 13mm, 27 Nm
  440. Install the fasteners securing the cross car beam to the HVAC assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 10 Nm
  441. Connect cross car beam harness connectors at the LH Lower A pillar area
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors
  442. Connect Headliner harness connections to cross car beam harness connectors at mid LH A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 2x clips
  443. Connect cross car beam harness to main harness connectors at RH lower A pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors
  444. Install IP carrier into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  445. Install edge clips secured to the IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips LH and RH RKE, 2x clips tweeter harness, 1x clip steering column air bag harness, 1x clip MCU harness, Pull the IP carrier forward for better access for edge clips
  446. Install LH dash speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers
  447. Install center dash speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers
  448. Install RH dash speaker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2 Nm, 1x connector, Pull the IP carrier forward for better access for speakers
  449. Install the fasteners securing the IP carrier to the dash frame
    Informational PurposesAn informational icon, calling your attention
    Note
    15x screws, T20, 2 Nm
  450. Place steering column into vehicle for installation
  451. Install fasteners securing steering column to cross car beam
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 17 Nm, 2x nuts, 13mm, 30 Nm
  452. Connect steering column to lower steering shaft joint
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide joint up onto lower shaft, Ensure that the previously indexed paint marks align between the lower steering column and shaft joint
  453. Install bolt securing lower shaft to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 30 Nm
  454. Connect steering column motor connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  455. Install RH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x connector
  456. Connect harness to steering column control module
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Install new retaining clip
  457. Slide steering column control module over upper steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently jiggle the SCCM while pressing it onto the column if needed
  458. Remove tape previously applied to the clockspring
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not rotate the clockspring
  459. Install steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the position of the steering wheel matches the index marks previously made on the column and the wheel
  460. Install bolt securing steering wheel to steering column
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt
  461. Connect the drivers front airbag and steering wheel control connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  462. Place airbag assembly into steering wheel
  463. Install screws securing airbag to steering wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T25, 7 Nm
  464. Put on ESD wrist strap
  465. Connect ESD wrist strap to vehicle ground
  466. Connect Instrument cluster and place IC into position for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 2x alignment dowels
  467. Install the fasteners that secure the instrument cluster to the IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T20, 2 Nm
  468. Position MCU into vehicle for installation
  469. Connect harness connectors to MCU
    Informational PurposesAn informational icon, calling your attention
    Note
    17x connectors, Number of connectors may vary depending on vehicle configuration and MCU part number revision
  470. Install MCU into IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    If neccesary, gently lift IP top pad to clear the MCU ground tab and ensure the MCU seats fully back into the IP carrier
  471. Install bolts securing MCU to the IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T25, 4.5 Nm
  472. Install LH side IP finisher assembly and fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 2.3 Nm, 6x clips,
  473. Install RH inner IP finisher
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips,
  474. Install screws securing RH inner IP finisher
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1 Nm,
  475. Install RH outer IP finisher
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 2.3 Nm
  476. Install IC bezel and fasteners to the IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    4x screws, T20, 2 Nm
  477. Install clips securing steering column gap hider to IC bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Replace any damaged or missing clips prior to installation
  478. Install RH side lower IP trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 2 Nm, 10x clips, Replace any damaged or missing clips prior to installation,
  479. Install the defrost mesh grille to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, Replace any damaged or missing clips prior to installation
  480. Set top pad in place and connect ground strap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x tab, Recommend assistance
  481. Install passenger airbag connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  482. Remove protective tape from aluminum trim
  483. Fully seat top pad
    Informational PurposesAn informational icon, calling your attention
    Note
    23x clips, Make sure all clips are aligned and securely fastened
  484. Install the airbag mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 10 Nm
  485. Position DAS ECU for installation and secure LH side ECU connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors, DAS 2.5 has 6x connectors
  486. Install fasteners securing Autopilot ECU
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 8mm, 5 Nm, Install new nuts
  487. Connect RH side DAS ECU connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors, DAS 2.0 has 4x connectors, Connector "A" must be plugged in before connector "B" when reinstalling DAS ECU
  488. Disconnect ESD wrist strap from vehicle ground
  489. Remove ESD wrist strap
  490. Install LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 2x clips, 1x connector, Align the tabs on the footwell cover into the slots in the footwell bracket cover before securing the clips
  491. Install glove box into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 6x screws, T20, 2.3 Nm
  492. Install screws securing top pad at binnacle area
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1 Nm
  493. Install lower binnacle cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Replace any damaged or missing clips
  494. Install the upper glove box trim into the vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    13x clips, Replace any damaged or missing clips prior to installation,
  495. Close glove box
  496. Install the lower glove box trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Replace any damaged or missing clips prior to installation
  497. Check and ensure IP top pad clips are fully seated into the IP carrier
  498. Install screw that secures LH side of top pad
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 1 Nm,
  499. Install LH upper A pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw with washer, 7mm, 2 Nm, 1x connector, 2x locating tabs, 1x clip
  500. Install screw securing RH side of top pad
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 1 Nm
  501. Install RH upper A pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw with washer, 7mm, 2 Nm, 1x connector, 2x locating tabs, 1x clip
  502. Place center console into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  503. Connect 2 USB connectors of the console
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 1x clip
  504. Install fasteners securing center console assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 7 Nm, 1x screw, T20, 2 Nm
  505. Install rubber floor mat at the base of the console
  506. Install cup holder dividers inside console
    Informational PurposesAn informational icon, calling your attention
    Note
    if equipped
  507. Install LH & RH center console closeout extensions
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips each side
  508. Secure the center console side trim panels LH & RH
    Informational PurposesAn informational icon, calling your attention
    Note
    22x clips per side
  509. Connect USB module at rear console panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  510. Install the center console back panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips
  511. Open rear cup holder
  512. Install the rear cup holder trim panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, slide panel straight downwards to install
  513. Install USB ports into rear air outlet
  514. Install the center console rear air outlet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x USB connections, 4x tabs
  515. Close the rear cup holder
  516. Install LH front seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle
  517. Connect the LH seat connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors, 2x harness clips, Tuck excess harness under carpet to prevent NVH concern
  518. Install RH front seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle
  519. Connect the RH seat connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  520. Connect First Responder Loop and 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x nut, 10mm, 5 Nm, Connect First Responder Loop first
  521. Remove vehicle from Tow Mode
  522. Remove wheel chocks
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure vehicle is in park before removing wheel chocks
  523. Set up A/C machine and perform hose flush
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only
  524. Perform A/C vacuum and leak test
    Informational PurposesAn informational icon, calling your attention
    Note
    Run time: 30 minute vacuum, 10 minute leak test
  525. Inject oil into the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Refill with the amount removed during recovery
  526. Perform A/C refrigerant refill
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only, per fluid capacity spec
  527. Remove A/C lines from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Press clear lines once lines have been removed
  528. Install caps onto AC ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x caps
  529. Test A/C functions in vehicle to ensure cabin cooling functions as designed
  530. Perform A/C hose flush
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only. No overlap from this since the machine is disconnected from the vehicle.
  531. Move LH front seat backward
  532. Install bolts securing both LH front seat front tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts
  533. Install LH front seat front track covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  534. Move LH front seat forward
  535. Install bolts securing both LH front seat rear tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts
  536. Install LH front seat rear track covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  537. Move LH front seat to original position
  538. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, The number of clips securing the A-pillar sill trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim
  539. Install LH middle A-pillar trim
  540. Install LH IP side cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x connector
  541. Move RH front seat backward
  542. Install bolts securing both LH front seat front tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts
  543. Install RH front seat front track covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  544. Move RH front seat forward
  545. Install bolts securing both LH front seat rear tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T40P, 17 Nm, 1x patch bolt, T45P, 34 Nm, Install new bolts
  546. Install RH front seat rear track covers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x covers
  547. Move RH front seat to original position
  548. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, The number of clips securing the a pillar sill trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim
  549. Install RH middle A-pillar trim
  550. Install RH IP side cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x connector
  551. Reinstall all floor mats
  552. Install HEPA filter outlet duct
  553. Install HEPA filter inlet duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, One on each side
  554. Install clips securing HEPA filter inlet duct to cowl panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips
  555. Secure drainage hoses to HEPA filter inlet duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x hoses
  556. Install RH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  557. Install LH underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  558. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips
  559. Close hood
    Informational PurposesAn informational icon, calling your attention
    Note
    Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
  560. Close both RH side doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure door latches have been released by first pulling the interior releases prior to closing
  561. Close LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure door latch has been released by first pulling the interior release prior to closing
  562. Park vehicle on a flat surface
    Informational PurposesAn informational icon, calling your attention
    Note
    Set suspension to Standard height and set Jack Mode (if equipped)
  563. Set up the tripod so that the bottom of the target is 3 ft (90 cm) from the ground
  564. Place the target against the front fascia and centered on the T badge
    Informational PurposesAn informational icon, calling your attention
    Note
    This is "Location 1" in the Toolbox Panel
  565. Measure 90 cm back from the rear tripod leg and place marker on ground. This will be second location verification.
  566. Ensure that the target is on flat ground by examining the bubble level on the back of the target
  567. Apply a piece of red tape on the target 130cm from the ground
  568. Connect laptop running Toolbox to the vehicle
  569. Open the "DAS2 Image Viewer" panel
    Informational PurposesAn informational icon, calling your attention
    Note
    Pathway is as follows: Panels-> Driver Assist-> DAS2 Image Viewer
  570. Click the "Capture Image" button to take an image of the target
  571. Zoom in on narrow and main cameras and inspect to see if tape at 130cm from ground is between the red lines
    Informational PurposesAn informational icon, calling your attention
    Note
    If tape at 130cm from ground is between the red lines, continue to 2nd target location. If tape is not between lines, pitch adjustment may need to be performed.
  572. Move target to 2nd marker (90 cm away from fascia)
  573. Click the "Capture Image" button to take an image of the target
  574. Zoom in on narrow and main cameras and inspect to verify red tape at 130cm from ground is between the red lines
    Informational PurposesAn informational icon, calling your attention
    Note
    If tape is not between lines, pitch adjustment may need to be performed.
  575. Disconnect laptop from vehicle and reinstall storage cubby
  576. Raise all 4 windows
  577. Close LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure door latch has been released by first pulling the interior release prior to closing
  578. Perform vehicle road test
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure all vehicle systems function as designed during road test, Ensure steering wheel is level when driving straight, *Per current FRT (00040100) 0.3 hrs