16/08/2024 12:43:23

커버 - 보조 베이(구조용 팩)(3상)(탈거 및 교체)

교정 코드 16101052 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.

  • 2024-07-26: Added information on installing a recycling warning label with CE marking and manufacturer information, if this was present on the ancillary bay cover being replaced.
  • 2023-11-08: Added/updated HV insulating glove steps.
  • 2023-08-22: Updated images.
Additional part that may be required for this operation (for Europe only):
  • 1108781-BB-F: LABEL - RECYCLING WARNING - EU
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
고전압에 노출되는 절차를 수행하기 전에 작업자에게 모든 장신구(시계, 팔찌, 반지, 목걸이, 귀걸이, ID 태그, 피어싱 장신구 등)를 벗으라고 하고 주머니에서 모든 물건(열쇠, 동전, 펜, 연필, 공구, 패스너 등)을 꺼내 놓으십시오.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
절차를 수행하기 위해서 시력 교정 안경이 필요한 경우, 시력 교정 안경을 머리에 단단히 고정하여 떨어지지 않게 하십시오.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고

고압 인식 훈련을 받았고 모든 필수 인증 과정(해당하는 경우)을 완료한 기술자만 이 절차를 수행할 수 있습니다. 고전압 케이블, 버스바 또는 피팅을 다룰 때에는 항상 적합한 개인 보호 장비(PPE)와 클래스 0(1000V)의 최소 정격을 갖는 절연 HV 장갑을 착용해야 합니다. 추가 안전 정보는 기술 노트 TN-15-92-003 고압 인식 주의 사항을 참조하십시오.

Warning IconA warning icon, calling your attention to a possibly risky situation
경고
When servicing the ancillary bay cover and components in or around the ancillary bay, there is a possibility of encountering metal flashing on the inner edge of the vehicle single-piece rear casting. These sharp protrusions are a cut hazard, and proper PPE should be worn if there is a chance of contacting the flashing unprotected. If not already wearing leather over gloves, then at least wear cut-resistant gloves when the flashing is present.

토크 규격

표 1. 토크 규격: 커버 - 보조 베이(구조용 팩)(3상)(탈거 및 교체)
설명 토크 값 권장 공구 재사용/교체 참고
HV 배터리에 보조 베이 커버를 고정하는 볼트(EPL10 또는 EPR10)
5 Nm (3.7 lbs-ft)
  • 외부 Torx E10 5-Lobe
  • 4인치 익스텐션
  • 래칫/토크 렌치
재사용 교체
Informational PurposesAn informational icon, calling your attention
참고
이 패스너들을 장착 단계에서 지정한 순서로 규격 토크로 조입니다.
Informational PurposesAn informational icon, calling your attention
참고
이 볼트들은 보조 베이 커버에 고정됩니다.
충전 포트 헤더를 보조 베이 커버에 고정하는 볼트(EPL10 또는 EPR10)
10 Nm (7.4 lbs-ft)
  • 외부 Torx E10 5-Lobe
  • 4인치 익스텐션
  • 육각 헤드 래칫/플렉스 헤드 토크 렌치
재사용
3상 헤더를 보조 베이에 고정하는 볼트(EPL10)
6 Nm (4.4 lbs-ft)
  • 외부 Torx E10 5-Lobe
  • 4인치 익스텐션
  • 육각 헤드 래칫/플렉스 헤드 토크 렌치
재사용
HV 컨트롤러에 보조 베이 커버를 고정하는 볼트(E10 또는 EPL14)
10 Nm (7.4 lbs-ft)
  • 외부 Torx E10 5-Lobe
  • 소켓 3/8인치 EP14
  • 4인치 익스텐션
  • ¼인치~3/8인치 어댑터
  • 래칫/토크 렌치
PCS LVDC 헤더를 보조 베이 커버에 고정하는 볼트(T20)
2.5 Nm (1.8 lbs-ft)
  • Torx T20 소켓
  • 4인치 익스텐션
  • 육각 헤드 래칫/플렉스 헤드 토크 렌치

탈거

  1. Open all the doors and lower the windows.
  2. Remove the HEPA filter assembly See GUID-220D81CC-08ED-4411-8E2C-686A2C0FE633.html.
  3. Move the front seats forward.
  4. Remove the 2nd row lower seat cushion. See 시트 쿠션 - 하단 - 2열(탈거 및 교체).
  5. Remove the LH and RH lower c-pillar trims. See GUID-DB75BFBB-980C-4767-844D-DD5FC4AEE1F0.html.
  6. Remove the RH 2nd row seat back. See 시트 등받이 - 2열 - RH(탈거 및 교체).
  7. Remove the LH 2nd row seat back. See 시트 등받이 - 2열 - LH(탈거 및 교체).
  8. Disconnect LV power. See 12V/LV 전원(연결 해제 및 연결).
  10. Lower vehicle until tires are touching the ground.
  11. Disconnect the HVC logic connector, and then install the logic connector cap.
  12. Disconnect the LV power connector from the HV battery.
  13. Release the red locking tab, rotate the black lever upwards, and then disconnect the 3-Phase cable connector from the ancillary bay HV header.
  14. Release the clip that attaches the LH body harness to the rear body and move aside.
    Informational PurposesAn informational icon, calling your attention
    참고
    1x clip.
  15. Remove the bolt that closes the charge port busbar access door at the ancillary bay HV header, and then open the access door.
    팁: 다음 공구 사용을 권장합니다.
    • 10mm 딥소켓
    • 육각 헤드 래칫/플렉스 헤드 토크 렌치
  16. Remove the bolts (x2) that attach the charge port busbars to the HV header.
    팁: 다음 공구 사용을 권장합니다.
    • 10mm 딥소켓
    • 육각 헤드 래칫/플렉스 헤드 토크 렌치
  17. Lift busbar kit connector to remove it from the HV header.
    Informational PurposesAn informational icon, calling your attention
    참고
    Use an inflatable air bag to suspend the busbar away from the HV header during removal and installation.
  18. Remove the NVH insulation from the ancillary bay cover.
  19. Remove the bolts (x3) that attach the ancillary bay cover to the high voltage controller.
  20. Release the bolts (x3) that attach the PCS Low Voltage DC header to the ancillary bay cover.
  21. Release the bolts (x2) that attach the 3-phase header to the ancillary bay.
  22. Release the bolts that attach the charge port header to the ancillary bay cover, and then remove the doubler.
    Informational PurposesAn informational icon, calling your attention
    참고
    Take note of small tabs on shielding.
  23. Put on HV insulating gloves and leather over gloves.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    경고
    Continue to wear the gloves until instructed to remove them.
  24. Remove the perimeter bolts (x22) that attach the ancillary bay cover to the HV battery.
  25. Remove the ancillary bay cover from the HV battery.
    Informational PurposesAn informational icon, calling your attention
    참고
    Recommend assistance.

장착

  1. For Europe only: Check the ancillary bay cover that is being replaced for the presence of a recycling warning label that includes a CE marking and manufacturer information.
    • If the recycling warning label with CE marking and manufacturer information is not present on the ancillary bay cover being replaced, continue to the next step.
    • If the recycling warning label with CE marking and manufacturer information is present on the ancillary bay cover being replaced:
      1. Note the area where the recycling warning label is affixed on the ancillary bay cover being replaced.
      2. Clean the corresponding area on the new ancillary bay cover with an IPA wipe and allow 1 minute dry time.
      3. Install a new recycling label with CE marking and Manufacturing Information (part number 1108781-BB-F) on the new ancillary bay cover.
  2. Inspect the inner edge of the vehicle single-piece rear casting for metal flashing. If flashing is present, put on cut-resistant gloves.
  3. Inspect the ancillary bay cover seal for damage.
    Informational PurposesAn informational icon, calling your attention
    참고
    If damage is present, replace the ancillary bay cover seal.
  4. Install the ancillary bay cover onto the HV battery.
    Informational PurposesAn informational icon, calling your attention
    참고
    Recommend assistance. Guide LH side of cover into position clearing HV header. Maneuver cover past body casting and into position with charge port components.
  5. Install the perimeter bolts (x22) that attach the ancillary bay cover to the HV battery in the order as shown (torque 5 Nm).
  6. Install the doubler, and then instal the bolts (x2) that attach the charge port header to the ancillary bay cover (torque 10 Nm).
  7. Install the bolts (x2) that attach the 3-phase header to the ancillary bay (torque 6 Nm).
  8. Install the bolts (x3) that attach the PCS Low Voltage DC header to the ancillary bay cover (torque 2.5 Nm).
  9. Install the bolts (x3) that attach the ancillary bay cover to the high voltage controller (torque 10 Nm).
  10. Install the NVH insulation onto the ancillary bay cover.
  11. Connect the LV power connector to the HV battery.
  12. Connect the HVC logic connector.
  13. Install the 3-Phase cable connector to the ancillary bay HV header.
  14. Use IPA wipes to clean the busbar HV connector contact surface of any residual Penetrox.
  15. Use IPA wipes to clean the HV connector contact surface of residual Penetrox.
  16. Apply Penetrox onto the HV connector joints.
    Informational PurposesAn informational icon, calling your attention
    참고
    Apply 2 drops of Penetrox A-13 about 5 mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
  17. Position the busbar kit connector and lower it onto the HV header.
  18. Install the bolts (x2) that attach the charge port busbars to the HV header (torque 9 Nm).
    팁: 다음 공구 사용을 권장합니다.
    • 10mm 딥소켓
    • 육각 헤드 래칫/플렉스 헤드 토크 렌치
  19. Put on HV insulating gloves and leather over gloves.
    Informational PurposesAn informational icon, calling your attention
    참고
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
  20. Perform the Hioki resistance test at each HV joint from the HV busbar lead to the bolt head.
    Informational PurposesAn informational icon, calling your attention
    참고
    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.
  21. Install the bolt that closes the charge port busbar access door at the ancillary bay HV header (torque 9 Nm).
    팁: 다음 공구 사용을 권장합니다.
    • 10mm 딥소켓
    • 육각 헤드 래칫/플렉스 헤드 토크 렌치
  22. Remove HV insulating gloves.
  23. Install the clip that attaches the LH body harness onto the rear body.
  24. Raise the vehicle to a comfortable working height.
  25. Connect the RDU HV harness connector to the HV battery.
  26. Install the mid aero shield panel. See 패널 - 에어로 실드 - 중간(탈거 및 교체).
  27. Fully lower the vehicle.
  28. Connect LV power. See 12V/LV 전원(연결 해제 및 연결).
  29. Install the HEPA filter assembly. See GUID-220D81CC-08ED-4411-8E2C-686A2C0FE633.html.
  30. Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
  31. Install the RH 2nd row seat back. See 시트 등받이 - 2열 - RH(탈거 및 교체).
  32. Install the RH lower C-pillar trim. See GUID-DB75BFBB-980C-4767-844D-DD5FC4AEE1F0.html.
  33. Install the LH 2nd row seat back. See 시트 등받이 - 2열 - LH(탈거 및 교체).
  34. Install the LH lower C-pillar trim. See GUID-DB75BFBB-980C-4767-844D-DD5FC4AEE1F0.html.
  35. Install the 2nd row lower seat cushion. See 시트 쿠션 - 하단 - 2열(탈거 및 교체).
  36. Move the front seats to their original positions.