Release Notes October-December 2023

Archived Release Notes:

Week Ending December 30, 2023

The following new procedure(s) were added:
The following procedure(s) were updated:
  1. Heater - PTC (Remove and Replace) - Added note to Toolbox routine regarding compromised heating rods.
  2. Bracket - Skid Plate - Front - HV Battery (Remove and Replace) -

Week Ending December 23, 2023

The following new procedure(s) were added:
  1. Controller - High Voltage (Remove and Install)
  2. Cover - Applique - B-Pillar - LH (Remove and Replace)
The following procedure(s) were updated:
  1. 12V/LV Battery (Remove and Replace) - Updated configuration steps for Li-Ion battery.
  2. Brake Fluid Bleed/Flush - Removed unnecessary step.
  3. Brake Fluid Bleed - One Caliper - Removed unnecessary step.
  4. Fender Assembly - Front - LH (Remove and Replace) - Added consumables list.
  5. Frame - Seat Cushion - Driver Seat (Remove and Replace) - Added steps to remove and install pre-tensioner.
  6. Updated the nonadjustable correction codes in the following procedures to new adjustable ones:

Week Ending December 16, 2023

The following new procedure(s) were added:
  1. Fender Assembly - Front - LH (Remove and Install)
The following procedure(s) were updated:
  1. Car Computer (Remove and Replace) - Added URL to Toolbox Panel.
  2. Charge Port (Busbar Type) (Remove and Replace) - Corrected Hioki resistance value and added charge port release cable clip image.
  3. Light - Side Repeater - Front - LH (Remove and Replace) - Updated the routine.
  4. Motor - Seat Track - Front Passenger Seat (Remove and Replace) - Re-write the whole procedure according to the latest validation.
  5. Switch - Brake Light (Remove and Replace) - Removed brake stiffness routine.
  6. Vehicle HV Disablement Procedure - Updated voltage measurement order.
  7. Updated the nonadjustable correction codes in the following procedures to new adjustable ones:

Week Ending December 9, 2023

The following procedure(s) were updated:
  1. ABS Modulator (Heat Pump) (Remove and Replace) - Updated brake stiffness routine.
  2. ABS Modulator (Non-Heat Pump) (Remove and Replace) - Updated brake stiffness routine.
  3. Harness - Main Front (RHD) (Remove and Replace) - Updated brake stiffness routine.
  4. HV Battery (AWD) (3-Phase) (Remove and Replace) - Updated HV insulating glove guidance when removing the old HV battery.
  5. Motor - Seat Track - Driver Seat (Remove and Replace) - Removed the steps about the driver seat outer side cover according to the latest validation.

Week Ending December 2, 2023

The following new procedure(s) were added:
  1. Frame - Seat Back Rest - Front Passenger's Seat (Remove and Replace)
  2. Links - Lateral - Lower - Front - Pair (Remove & Replace)
The following procedure(s) were updated:
  1. Gearbox Fluid - Rear Drive Unit (3DU) (Drain and Refill) - Added XP10 Jump Start and Oil Pump Switchbox to special tools list.
  2. Hub - Rear - LH (Remove and Replace) - Updated torque figure for rear halfshaft nut from 245 Nm to 300 Nm.
  3. Lumbar Support - Back Rest - Front Passenger Seat (Remove and Replace) - Fixed broken links.
  4. Motor - Seat Track - Driver Seat (Remove and Replace) - Re-write the procedure according to the latest validation.
  5. Module - Steering Column Control (Remove and Replace) - Replaced Toolbox routine "PROC-VCLEFT_X_STEERING-COLUMN-CALIBRATION" with "PROC_STEERING_COLUMN_CALIBRATION".
  6. Panel - Door Trim - Front - LH (Remove and Install) - Removed the steps about removing and installing the décor trim.
  7. Software Reinstall - Touchscreen - Updated the UI operations according to the UI of the latest firmware.

Week Ending November 25, 2023

The following procedure(s) were updated:
  1. Added new lift pad instructions.
  2. Brake Rotor - Front - LH (Remove and Replace) - Added extra information for single rotor replacement.
  3. Brake Rotor - Rear - LH (Remove and Replace) - Added extra information for single rotor replacement.
  4. Knuckle - Suspension - Rear - LH (Remove and Replace) - Mentioned correction code 31030312 for scenarios where both rear lower fore links are replaced.
  5. Module - Body Controller - Security (2nd Generation) (Remove and Replace) - Updated security controller configuration steps.
  6. Module - Body Controller - Security (Remove and Replace) - Updated security controller configuration steps.
  7. Module - Cooling Fan (Remove and Install) - Added suction/liquid line and discharge line O-ring images and part numbers.
  8. Sensor - Radar - Front (Calibration) - Added a note for China, Japan and Macao. If the conditions are met, this procedure is not required.
  9. Tire Rotation - Updated step to reset learned tire values.
  10. Underhood Apron - Rear (Remove and Replace) - Update to keep the first responder loop label from visible to not visible after installation.

Week Ending November 18, 2023

The following procedure(s) were updated:
  1. Active Grille Shutter (Heat Pump) (Remove and Replace) - Updated the whole procedure according to the latest validation.
  2. Active Grille Shutter (Remove and Replace) - Updated the whole procedure according to the latest validation.
  3. Hub - Rear - LH (Remove and Replace) - Changed the step order of removing the brake rotor bolt due to the hub puller tool is updated.
  4. HV Battery (RWD) (Remove and Replace) - Add note to further clarify fasten the HV battery pack to crate before shipping.
  5. Knuckle - Suspension - Rear - LH (Remove and Replace) - Mentioned correction code 31030302, which is to be added when a rear lower fore link is also replaced.
  6. Module - Body Controller - LH (LHD) (Heat Pump) (Remove and Replace) - Fixed error in routine.
  7. Module - Body Controller - LH (LHD) (Non-Heat Pump) (Remove and Replace) - Fixed error in routine.
  8. Module - Body Controller - LH (RHD) (Non-Heat Pump) (Remove and Replace) - Fixed error in routine.
  9. Oil Pump - Rear Drive Unit (3DU) (Remove and Replace) - Added tools info.
  10. Steering Column (LHD) (Remove and Replace) - Updated steering column gateway configuration steps.
  11. Steering Column (RHD) (Remove and Replace) - Added installation sequence with updated steering column gateway configuration steps.
  12. Toolbox 3 (Connect and Disconnect) - Added part number for diagnostic cable.

Week Ending November 11, 2023

The following new procedure(s) were added:
  1. Sensor - Level - Windshield Washer (Remove and Replace)
The following procedure(s) were updated:
  1. Airbag - Driver (Remove and Replace) - Added a note about how to use the Valve Core Removal Tool correctly.
  2. Cover - Ancillary Bay (Remove and Replace) - Added/updated HV insulating glove steps.
  3. Clean Radiator - Updated the AGS-related steps.
  4. Clean Radiator (Heat Pump) - Updated the AGS-related steps.
  5. Hub - Front - LH (Dual Motor) (Remove and Replace) - Move the step order of removing the brake rotor bolt due to the hub puller tool is updated.
  6. HV Battery (AWD) (3-Phase) (Remove and Replace) - Updated UI steps.
  7. HV Battery (AWD) (Remove and Replace) - Updated UI steps.
  8. HV Battery (RWD) (Remove and Replace) - Updated UI steps.
  9. Seal - Axle - Rear Drive Unit - LH (Remove and Replace) - Modified last step in Installation section to refer to Alignment Requirement tables to define what type of alignment is required.
  10. Seal - Body - Side - Rear - Primary - LH (Remove and Replace) - Added a note to the clip-fastening step.
  11. Vehicle HV Disablement Procedure - Added/updated HV insulating glove steps.

Week Ending November 4, 2023

The following new procedure(s) were added:
  1. Decor Trim - Cup Holder - Center Console (Remove and Replace)
The following procedure(s) were updated:
  1. Updated multiple procedures with a new torque spec for the charge port to body fasteners (9 Nm).
  2. HV Battery (RWD) (Remove and Install) - Added a note to remind of double-checking the charge port busbar connector before removing the HV battery to avoid damage, and added a pain-point video in the same step.
  3. LV Maintainer (Connect and Disconnect) - Updated the location to attach the maintainer's negative clamp with new images attached.
  4. TPMS (Sensor ID Tool Learn) - Updated procedure and Toolbox routine.

Week Ending October 28, 2023

The following new procedure(s) were added:
  1. Fuse - Cabin Heater - HV Battery (Battery On Table) (Install)
The following procedure(s) were updated:
  1. Beam - Cross Car (LHD) (Remove and Replace) - Re-structured the procedure, corrected some torque error and added torque info/table for all relevant steps.
  2. Gearbox Fluid - Front Drive Unit (Drain and Refill) - Updated the oil pump/filter removal steps; added torque info for all relevant steps.
  3. Gearbox Fluid - Rear Drive Unit (3DU) (Drain and Refill) - Deleted the cabin intake duct RR step; Deleted steps for inspecting the condition of the drained fluid to replace the oil filter directly.
  4. HV Battery (AWD) (Remove and Replace) - Reorganized logic for PTC fuse check and installation.
  5. HV Battery (RWD) (Remove and Replace) - Reorganized logic for PTC fuse check and installation.
  6. Module - Body Controller - Security (Remove and Replace) - Updated post-replacement Toolbox routines.
  7. Module - Body Controller - Security (Remove and Replace) - Added some missing tool information.
  8. Module - Body Controller - Security (2nd Generation) (Remove and Replace) - Updated post-replacement Toolbox routines.
  9. Ski - Center Rail - HV Battery (Dual Motor) (Remove and Replace) - Updated with center rail ski orientation steps.
  10. Ski - Center Rail - HV Battery (RWD) (Remove and Replace) - Updated with center rail ski orientation steps.
  11. Trim - Package Tray (Remove and Replace) - Added "number of clips vary on newer vehicles" that attach the package trim to the vehicle.

Week Ending October 21, 2023

The following new procedure(s) were added:
  1. Gateway Configuration (Display and Change)
The following procedure(s) were updated:
  1. Actuator - Lower Mode (Heat Pump) (Remove and Replace) - Reorganized the procedure.
  2. Actuator - Upper Mode (Heat Pump) (Remove and Replace) - Reorganized the procedure.
  3. Brake Pads and Rotors - Rear - Set (Remove and Replace) - Reorganized the procedure.
  4. Headliner (without e-Call Button) (EMEA) (Retrofit) - Updated steps to change Gateway configuration using Toolbox 3.
  5. Overhead Console - Front (without e-Call Button) (EMEA) (Retrofit) - Updated steps to change Gateway configuration using Toolbox 3.
  6. Module - Restraint Control (Heat Pump) (Remove and Replace) - Added step to aim the headlights.

Week Ending October 14, 2023

The following new procedure(s) were added:
  1. Tow Hook - Front (Remove and Replace)
  2. Carrier Bracket - Cowl Screen - LH (Remove & Replace)
  3. Bag Holder Hook - Underhood Storage Unit - LH (Remove and Replace)
  4. Fender Support - Front - LH (Remove and Replace)
The following procedure(s) were updated:
  1. Brake Pads and Rotors - Front - Set (Remove and Replace) - Reorganized the procedure.
  2. Drive Unit - Rear (3DU) (Remove and Replace) - Added note to make sure that correct ground strap is available.
  3. Inverter - Rear Drive Unit (3DU) (Remove and Replace) - Added note to make sure that correct ground strap is available.
  4. Windshield (HW4) (Remove and Replace) - Added a note to remind of verifying that the rubber strip completely separates the windshield from the metal components of the body.
  5. Added a caution to not manually close the charge port door to the following procedures:

Week Ending October 7, 2023

The following procedure(s) were updated:
  1. 12V/LV Battery (Remove and Replace) - Updated configuration steps for lead acid battery to become a separate activity (correction code 91022407) to be added to the service visit.
  2. 12V/LV Power (Disconnect and Connect) - Added step to disconnect charge cable in Li-Ion disconnect section.
  3. Brake Rotor - Rear - LH (Remove and Replace) - Updated procedure to latest GSD validation: added brake pad burnishing/test drive as a separate activity with correction code 00040100..
  4. Car Computer (Info-Ryzen) (Remove and Install) - Fixed error in note.
  5. Four Wheel Alignment Check and Adjust - Added weight information for ballast bags.
  6. Heater - PTC (Remove and Replace) - Added Toolbox routine to installation section.
  7. Steering Rack (RWD) (Remove and Replace) - Deleted steps for radiator coolant hoses disconnection.
  8. Wheel Alignment - Added weight information for ballast bags.