Release Notes April-June 2024

Archived Release Notes:

Week Ending June 29, 2024

The following procedure(s) were updated:
  1. Accelerator Pedal (Remove and Install) - Updated torque value for pedal fasteners.
  2. Added step for using Wiper Arm Removal Tool.
  3. Trim - Roof Rail - LH (Remove and Install) - Added steps to remove the C-Pillar applique.
  4. HV Battery (AWD) \(Remove and Replace\) - Updated steps to latest time study.
  5. Side and Fender Flare Cameras - Fender Flare Camera - LH (Remove and Replace) - Added step to run DAS Enter Calibration Mode routine.
  6. Truck Bed Exterior Trim - Sail Applique Assembly - LH (Remove and Replace) and Truck Bed Exterior Trim - Sail Applique Assembly - RH (Remove and Replace):
    • Added note to discard the applique after removal.
    • Revised installation steps for push nut.

Week Ending June 22, 2024

The following new procedure(s) were added:
  1. Front Inner Panels - Megabeam (Remove and Install).
The following procedure(s) were updated:
  1. Added detail for wiper blade alignment to the wiper arm installation step.
  2. Windshield Wipers and Motor - Assembly, Wiper Motor (Remove and Install) - Rearranged steps to allow Wiper Motor Homing after MV reconnect.

Week Ending June 15, 2024

The following new procedure(s) were added:
  1. Dash Support Frame - Super Cowl Assembly (Remove and Replace)
  2. High Voltage Battery Assembly - HV Battery Discharge - At Contactors (Discharge)
  3. Hoses - Powertrain Hose Bundle (Remove and Install)
  4. Oil Pump - Rear Drive Unit - LH (Tri Motor) (Remove and Replace)
  5. Rear Drive Unit - Electric Oil Pump 2.0 DG (Remove and Replace)
  6. SuperManifold - ACC Filter (Remove and Replace)
  7. SuperManifold - Chiller Filter (Remove and Replace)
  8. SuperManifold - LCCR Filter (Remove and Replace)
  9. SuperManifold - VCV Core (Remove and Replace)
The following procedure(s) were updated:
  1. Added steps to perform front steering rack calibration.
  2. Cabin HVAC - HVAC Distribution (Remove and Install)
    • Added steps to perform front steering rack calibration.
    • Added missing step to remove IP mid panel assembly. Rearrange steps according to latest time study.
  3. Forward Facing - Forward Bi - Cam (Remove and Replace) - Add missing step to set ride height to "Medium".
  4. Four Wheel Alignment Check and Adjust - Removed step to check for symmetry and added steps to calibrate front rack.
  5. Front Drive Unit Assembly - Electric Oil Pump 2.0 Dg (Remove and Install) - Added step to reinstall vehicle software.

Week Ending June 8, 2024

The following procedure(s) were updated:
  1. Closure Panels - Assembly - Front Door - Left (Remove and Install) - Added final step to check gap and flushness.
  2. Firmware Update - Mobile Connector - Added steps to update Mobile Connector firmware on vehicles operating software version 2024.14+.
  3. Front Drive Unit Assembly - Electric Oil Pump 2.0 Dg (Remove and Install) - Added step to reinstall vehicle software.
  4. Side and Fender Flare Cameras - B-Pillar Camera - LH (Remove and Replace) - Added steps to run DAS Enter Calibration Mode.
  5. Undertray - Skid Plate (Remove and Install) - Separated steps to provide more detail on releasing the tabs that attach the skid plate to the vehicle.
  6. Vehicle HV Disablement Procedure - Added warning to measure the specified order of locations for high voltage.
  7. Windshield Wipers and Motor - Wiper Arm and Blade Assembly (Remove and Install) - Added step to perform wiper motor homing.
  8. Updated Brake Stiffness Test routine.

Week Ending June 1, 2024

The following procedure(s) were updated:
  1. Bed and Backbone Harnesses - Harness - MV Backbone (Remove and Install) - Updated locking torque value from 4 Nm to 6 Nm. Added a step apply anti-abrasion tape to the FFC during installation.
  2. Door Controller - Front - LH (Remove and Replace) - Added steps for Door Controller Addressing and Door Presenter Calibration routines.
  3. Forward Facing - Forward Bi - Cam (Remove and Replace) - Added steps to run DAS Enter Calibration Mode.
  4. Updated torque value for MV controller locking cover fastener from 4 Nm to 6 Nm in all locations.

Week Ending May 25, 2024

The following new procedure(s) were added:
  1. 2nd Row Seat Assemblies - 2nd Row Cushion Assembly - LH (Remove and Install)
  2. 2nd Row Seat Back Hardware - 2R Seat Underbelly LH (Remove and Install)
  3. Calipers and Pads - Rear Brake Caliper - Bleed Screw - LH (Remove and Install)
  4. Car Computer (Remove and Replace)
  5. Closure Panels - Assembly - Fender - Left (Remove and Replace)
  6. Closure Panels - Assembly - Tailgate (Remove and Replace)
  7. Door Presenter - Rear Door - LH (Remove and Replace)
  8. Door Trigger - Rear Door - LH (Remove and Install)
  9. Front and Rear Door Glass - Front Moving Glass - LH (Adjust)
  10. Front and Rear Door Glass - Rear Moving Glass - LH (Adjust)
  11. Front Brake Rotors - Calipers and Pads - Service Front Brake Caliper Boot Kit (Remove and Install)
  12. Front Subframe - Front Chassis Structure Assembly (Remove and Install)
  13. Rear Brake Rotors - Calipers and Pads - Rear Brake Caliper Boot - LH (Remove and Install)
  14. Tonneau - Flat Cassette Assembly - LH (Remove and Replace)
  15. Tonneau Applique (Remove and Install)
  16. Tonneau - Tonneau NVH Barrier Assembly (Remove and Install)
The following procedure(s) were updated:
  1. Front Steering Gear and Lower Column - Front Steering Actuator (Remove and Install) - Fixed thermal routine; changed from Stop Thermal Fill Drain to Start Thermal Fill Drain.
  2. Rear Air Spring - Rear Air Spring Module - LH (Remove and Install) - Updated rear shock airline-to-vehicle nut spec and recommended tool size.
  3. Windshield Wipers and Motor - Wiper Arm (Remove and Install) - Added step to perform wiper motor homing.
  4. Windshield - Windshield Assembly (Remove and Replace) - Added steps according to the latest time study.
  5. Added new images, videos, and disconnect/connect instructions for new connector type:

Week Ending May 18, 2024

The following new procedure(s) were added:
  1. Steering Column and Wheel - Shroud Upper Instrument Panel - Steering Column (Remove and Install)
  2. Tire Rotation (Maintenance)
  3. Undertray - Mid Aeroshield (Remove and Install)
The following procedure(s) were updated:
  1. Air Suspension - Pressurize / Depressurize - Full System - Corrected psi value to 261 psi (18 bar).
  2. Air Suspension Pressure Lines - Fill Port (Remove and Install) - Corrected psi value to 261 psi (18 bar).
  3. Center Console - Wireless Charger Gen 5.0 (Remove and Replace) - Removed Toolbox steps and added steps to reinstall software.
  4. Closure Panels - Assembly - Powergate Fascia (Remove and Install) - Added steps to remove/install lightbar beauty covers, and steps to align locator pin.
  5. Closure Panels - Assembly - Tailgate (Remove and Install) - Updated torque specification and size of the LH torsion rod end bolt.
  6. Device Cluster Assembly (Remove and Install) - Added install/remove steps for ancillary access bench.
  7. Door Glass - Moving Glass - Rear LH (Remove and Install) - Added step and warning to support glass while removing regulator fasteners.
  8. Off Road Lightbar (Mount on Windshield and Solder Only) (Retrofit) - Updated procedure with new urethane application method.
  9. Power Conversion System (Remove and Replace) - Added install/remove steps for ancillary access bench.
  10. Added disconnect/connect videos for MV controller.

Week Ending May 11, 2024

The following procedure(s) were updated:
  1. HV Harnesses - HV Connector Header, Plug, 300mm2 (Remove and Install) - Procedure overhaul based on latest re-validation.
  2. Rear Drive Unit - Du Breather Housing (Remove and Install) - Procedure revamp per latest re-validation.

Week Ending May 4, 2024

The following new procedure(s) were added:
  1. 2nd Row Seat Covers and Pads - 2R Backrest Insert Trim (Remove and Install)
  2. 2nd Row Seat Covers and Pads - 2R Seat Backrest Insert Foam (Remove and Install)
  3. Ancillary Components - Flood Port (Remove and Install)
  4. Ancillary Components - Harness - Shunt Jumper (Remove and Install)
  5. Ancillary Components - High Voltage Harness - AC Junction Box To FC (Remove and Install)
  6. Ancillary Components - HV Connector Header, FD (Remove and Install)
  7. Ancillary Components - Last Mile Busbar Assembly (Remove and Install)
  8. Ancillary Components - PCB, AC Junction Box, B2 (Remove and Install)
  9. Bed and Backbone Harnesses - Bed Left (Remove and Install)
  10. Calipers and Pads - Rear Brake Caliper Springs - LH (Remove and Install)
  11. Closure Panels - Assembly - Powergate Hood (Remove and Replace)
  12. Front Brake Rotors - Calipers and Pads - Service Front Brake Caliper Spring Kit (Remove and Install)
  13. Front Brake Rotors - Calipers and Pads - Service Front Brake Pad Kit (Remove and Install)
  14. Front Door Trim Pad - Window Switch - RH (Remove and Install)
  15. Front Drive Unit Assembly - Du Breather Housing (Remove and Install)
  16. High Voltage Battery Assembly - Littelfuse 828 - 30 (Remove and Install)
  17. HV Harnesses - Rear Drive Unit - High Voltage Harness - Dual Motor (Remove and Install)
  18. Rear Brake Rotors - Calipers and Pads - Rear Brake Pad Kit (Remove and Install)
  19. Rear Brake Rotors - Calipers and Pads - SVC Rear Brake Caliper - LH (Without Pads) (Remove and Install)
  20. Rear Drive Unit - Heat Exchanger, C1 (Remove and Install)
  21. Rear Energry Absorber - Cast Bumper Assembly - LH (Remove and Install)
  22. Rear Energry Absorber - Center Bracket (Remove and Install)
  23. Steering Column and Wheel - Steering Wheel (Calibration)
  24. Steering Harnesses - Harness - Rear Steer Jumper (Remove and Install)
  25. Tire - Front - LH (Repair) (Tire Repair)
  26. Tonneau - Lower Assembly, Tonneau (Remove and Install)
  27. Trailer Hitch - Tow Hitch (Remove and Install)
  28. Windshield Harness - Harness - Glass Assembly (Remove and Install)
The following procedure(s) were updated:
  1. Trim - Roof Rail - LH (Remove and Install) - Added steps to install/remove cantrail stud nut.
  2. Front Door Trim Pad - Door Trim Front - LH (Remove and Install) - Updated door trim fastener count and images.
  3. High Voltage Battery Assembly - Pyro Access Cover, HVB (Remove and Install) - Added steps to remove/install the SCUBA lines.
  4. Rear Drive Inverter - Drive Inverter (Remove and Replace) - Added a 'Note" to the leak test adapter to make sure the surfaces are clean and free to debris, and the adapter is fully seated to prevent false test failure.
  5. Rear Drive Unit Assembly - Tri Motor - Drive Inverter Assembly - LH (Remove and Replace) – Updated the "Resolver Error Lean" procedure, and added a 'Note" to the leak test adapter to make sure the surfaces are clean and free to debris, and the adapter is fully seated to prevent false test failure.
  6. Set Handwheel Zero - Updated step to add that checking steering wheel alignment must be done while SBW-START-HOLD routine is running.

Week Ending April 27, 2024

The following new procedure(s) were added:
  1. 2nd Row Seat Assemblies - 2nd Row Cushion Assembly - RH (Remove and Replace)
  2. 2nd Row Seat Assemblies - 2R Seat Integrate Armrest (Remove and Install)
  3. 2nd Row Seat Back Hardware - 2R Seat Armrest Closeout (Remove and Install)
  4. 2nd Row Seat Back Hardware - 2R Seat Armrest Mounting Bracket (Remove and Install)
  5. 2nd Row Seat Back Hardware - 2R Seat Back Lumbar (Remove and Install)
  6. 2nd Row Seat Back Hardware - 2R Seat Underbelly RH (Remove and Install)
  7. 2nd Row Seat Belts - 2R Center Retractor, Black (Remove and Install)
  8. 2nd Row Seat Belts - 2R Center/RH Buckle (Remove and Install)
  9. 2nd Row Seat Belts - 2R Outboard Retractor, Black (Remove and Install)
  10. Brake Fluid Bleed/Flush (Maintenance)
  11. Cabin HVAC - HEPA Filter Cover (Remove and Install)
  12. Center Console - Airwave Assembly (Remove and Install)
  13. Center Console - Console, Airwave, Airwave Cap (Remove and Install)
  14. Exterior Trim Fittings - Lightbar Beauty Cover Bracket - LH (Remove and Install)
  15. Front Energy Absorber - Front Bumper Beam Assembly (Remove and Install)
  16. Heat Exchanger - Rear Drive Unit - LH (Tri Motor) (Remove and Replace)
  17. Latch - Powergate (Remove and Install)
  18. Oil Pump - Rear Drive Unit - LH (Tri Motor) (Remove and Install)
  19. Rear Brake Rotors - Calipers and Pads - Rear Brake Caliper - LH (Remove and Install)
  20. Rear Drive Unit - RDU Oil (Tri Motor) (Drain and Fill)
  21. Remote and Passive Entry - Interior End Point (Remove and Install)
  22. Tailgate Latch and Striker - RH Body - Side Hinge, Tailgate (Remove and Install)
  23. Touchscreen - Rear Display (Remove and Install)
  24. Undertray - Diffuser (Remove and Install)
  25. USB Hub - Back Panel Solo USB Hub (Remove and Install)
The following procedure(s) were updated:
  1. Updated torque value for subframe fasteners to 355 Nm.
  2. Windshield - Windshield Assembly (Remove and Replace) - Added steps for removing wiper and wiper applique.

Week Ending April 20, 2024

The following new procedure(s) were added:
  1. Set Handwheel Zero
The following procedure(s) were updated:
  1. Brake Fluid Bleed - One Caliper - Added manual bleed section and instructions.
  2. Door Controller - Rear - LH (Remove and Replace) - Moved "Door Controller Addressing" Toolbox routine before CAN redeploy.
  3. Spare Tire and Tool Kit (Retrofit) - Added steps and images for Cybertruck tool kit assembly (customized) 1990898-00-B.
  4. Added step and link to bleed the entire brake system manually before bleeding the brakes using Toolbox.
  5. Added link to perform Handwheel calibration that includes video.

Week Ending April 13, 2024

The following new procedure(s) were added:
  1. Bed and Backbone Harnesses - Bed Right (Remove and Install)
  2. Bed Floor D-Rings (Install)
  3. Front Seat Covers and Pads - 1R Front Seat Back Foam RH With Ventilation (Remove and Install)
  4. Latch - Powergate (Remove and Replace)
  5. Rear Drive Unit (Tri Motor) (Remove and Replace)
  6. Side and A-Pillar Harnesses - Harness - Roof Accessory Jumper (Remove and Install)
  7. Side and A-Pillar Harnesses - RH Side Assembly (Remove and Install)
  8. Edge Seal - Windshield - Front (Remove and Replace)
  9. Edge Seal - Windshield - LH (Remove and Replace)
The following procedure(s) were updated:
  1. Bed and Backbone Harnesses - Harness - MV Backbone (Remove and Install) - Added note and image for backbone harness routing direction.
  2. Bushing Slat and Seal (Remove and Install) - Updated the title for this topic.
  3. Cabin HVAC - Hepa Filter (Remove and Install) - Reorganized steps for additional information. Added remove and install videos.
  4. Device Cluster Assembly (Remove and Replace) - Added check for pre-installed pyro disconnects and removal steps.
  5. Harness - Ancillary Bay (Remove and Replace) - Updated steps to disconnect and connect the PCS MV connector.
  6. Headliner Trim - Rear Header Trim (Remove and Install) - Updated step and images for trim with 12 clips.
  7. Power Conversion System (Remove and Replace) - Updated steps to disconnect and connect the PCS MV connector.
  8. Added steps and images to install/remove Ancillary Access Bench (2035746-00-A).

Week Ending April 6, 2024

The following new procedure(s) were added:
  1. 2nd Row Seat Back Hardware - 2R Seat Center Top Tether Cap (Remove and Install)
  2. ABS Module and ESC Sensor - HCU Bracket Assembly (Remove and Install)
  3. Bed Cargo Tub - Bed Cargo Tub Bumpstops (Remove and Install)
  4. Electromechanical Brake Booster - Brake Booster Assembly (Remove and Install)
  5. Brake Lines - Master Cylinder - HCU Brake Pipe Assembly (Remove and Install)
  7. Steering Column and Steering Feedback Actuator (Remove and Replace)
  8. Door Harnesses - Harness - Trim, Front LH Door (Remove and Install)
  9. Drive Unit and Rear Subframe Harnesses - Rear Subframe - Tri Motor (Remove and Replace)
  10. Exterior Trim Fittings - Fender Baffle - LH (Remove and Install)
  11. Fan - Camera - Windshield (Remove and Replace)
  12. Front Door Trim Pad - Ambient Module, Door Map Pocket (Remove and Install)
  13. Front Door Trim Pad - Electric Door Release Switch - LH (Remove and Install)
  14. Front Door Trim Pad - Front NVH Foam - LH (Remove and Install)
  15. Front Door Trim Pad - Window Switch - LH (Remove and Install)
  16. Front Seat Covers and Pads - Trim TRK 1R LH Front Seat Back Premium D4 (Remove and Install)
  17. Front Seat Covers and Pads - 1R LH Inboard Cybershield Paint (Remove and Install)
  18. Front Seat Sliders and Controllers - 1R Height Motor [Keiper] (Remove and Install)
  19. Front Seat Sliders and Controllers - 1R Keiper Recline Motor (Remove and Install)
  20. Front Seat Sliders and Controllers - 1R Mini - Tilt Motor (Remove and Install)
  21. Front Seat Sliders and Controllers - 1R Power Lumbar Seatback Assembly (Remove and Install)
  22. Hinges - Door Hinge, Front LH Upper (Remove and Install)
  23. Hinges - Door Hinge, Rear LH Upper (Remove and Install)
  24. Hose - Inverter to Heat Exchanger - Rear Drive Unit - LH (Tri Motor) (Remove and Install)
  25. HV Harness - Rear Drive Unit - LH (Tri Motor) (Remove and Replace)
  26. Passenger Ducting and Vents - 2nd Row Floor Y Duct (Remove and Install)
  27. Hose - Return - Rear Drive Unit (Tri Motor) (Remove and Install)
  28. Hose - Supply - Rear Drive Unit (Tri Motor) (Remove and Install)
  29. Ground Strap Cable - Rear Drive Unit (Tri Motor) (Remove and Replace)
  30. HV Harness - Rear Drive Unit - RH (Tri Motor) (Remove and Replace)
  31. Pedestrian Warning Speaker (Remove and Install)
  32. Rear Drive Unit (Dual Motor) (Remove and Replace)
  33. Tailgate Seals - Tonneau Water Management Seal, LH, Center (Remove and Install)
  34. Windshield Wipers and Motor - Hose Washer Wiper Windshield (Remove and Install)
The following procedure(s) were updated:
  1. Device Cluster Assembly (Remove and Install) - Added check and remedy for last mile busbar misalignment in insulator plastic tray.
  2. Fluids - Added washer fluid and new Gearbox Fluids section.