Model Y Collision Repair Procedures Manual

Body Side Panels

  • Body Side Outer
  • Body Side Outer Front Cap
  • Body Side Outer Rear Extension Lower
  • Door Outer Panel
  • Door Ring Inner with Header Reinforcement
  • Door Ring Outer
  • Fender Bracket Lower
  • Fender Bracket Upper
  • Quarter Outer Assembly (Without Upper Trough)
  • Quarter Outer Skin
  • Roof Rack Brackets
  • Side Sill Insert (Complete)
  • Side Sill Insert (Front Section)
  • Model Y Collision Repair Procedures
  • General Information
    • How to Use This Manual
    • Performing a Structural Repair on a Tesla Vehicle
      • Personal Protection
      • Removing a Component
      • Preparing for Installation
      • Installing the Replacement Component
      • Post-Repair Operations
      • Contacting Tesla Collision Repair
  • Recent Changes In This Manual
  • General Repair Guidelines
    • Body Structure Materials and Allowed Operations
    • Dimensional Specifications
    • Electrical Harness Repair Guidelines
      • Single Splice Repair Procedure
      • Double Splice Repair Procedure
    • Fixed Glass Installation Preparation
    • Plastic Component Repair Guidelines
    • Preparing a Total Loss Vehicle for Transport
    • SRS Inspection and Component Replacement
    • Steering Gear Replacement Guidelines
    • Structural Repair Guidelines
    • Using Flow Form Rivets
  • Approved Parts, Tools, and Supplies
    • Approved Adhesives, Urethane Sealants, and Foam Products
    • Approved Fasteners and Fastener Tools for Structural Repairs
    • Approved Frame Bench Systems and Optional Electronic Measuring Systems
    • Approved Gas Metal Arc (GMA) Welders and Welding Wire
    • Approved Paint Systems for Tesla Warranty Repairs
    • Approved Squeeze-Type Resistance Spot (STRS) Welders
    • Microstop Countersink Kit
    • Repair Guidelines for Parts, Fasteners, and Structural Adhesives
    • Replacement Parts for Bӧllhoff SPR Tool
    • Toolbox Labor Times
  • Part Repairability Guidelines
    • Approved Wheel Repairs
    • Cast Rear Under Body (1–Piece) Repair Guidelines
    • Cast Rear Under Body (2–Piece) Repair Guidelines
    • Front Bumper Fascia Repair Guidelines
    • Painting Park Assist Sensors
    • Windshield and Roof Glass Repair and Replacement Guidelines
  • Reference Information
    • Vehicle and Wheel Paint Codes
  • Body Side Panels
    • Body Side Outer
    • Body Side Outer Front Cap
    • Body Side Outer Rear Extension Lower
    • Door Outer Panel
    • Door Ring Inner with Header Reinforcement
    • Door Ring Outer
    • Fender Bracket Lower
    • Fender Bracket Upper
    • Quarter Outer Assembly (Without Upper Trough)
    • Quarter Outer Skin
    • Roof Rack Brackets
    • Side Sill Insert (Complete)
    • Side Sill Insert (Front Section)
  • Center Under Body Panels
    • Center Underbody
    • Front Floor Extension
    • Front Seat Front Crossmember Glove
    • Front Seat Rear Crossmember Glove
    • Front Seat Mount Reinforcements
  • Front Inner Panels
    • Battery Beam Bracket
    • Cowl Lower with Wiper Brackets
    • Cowl Screen Bracket
    • Cowl Top
    • Crossmember Sealing Platter (Front)
    • Dash Crossmember
    • Dash Reinforcement Assembly
    • Fender Bracket
    • Front Controller Bracket (Lower)
    • Front Controller Bracket (Upper)
    • Front Frame Rail Complete (APAC and EMEA)
    • Front Frame Rail Inner (Large Section)
    • Front Frame Rail Inner (Small Section)
    • Front Frame Rail Inner Reinforcement (Complete)
    • Front Frame Rail Inner Reinforcement (Section)
    • Front Frame Rail Outer (Complete)
    • Front Frame Rail Outer (Section)
    • Front Subframe Mount (Inner)
    • Front Subframe Mount (Rear)
    • Front Subframe Support
    • Front Trunk Bracket
    • IP Locator Bracket
    • Longitudinal Upper
    • Lower Fender Inner Bracket
    • Shock Tower Brace Bracket
    • Shock Tower Cap
    • Shock Tower Closeout
    • Shock Tower Support (Front)
    • Shock Tower Support (Rear)
    • Shotgun Inner
    • Shotgun Outer
    • Shotgun Shear Wall
    • Subframe Attachment Cap
    • Toeboard Outer
    • Torque Box
    • Torque Box Rear Upper
    • Torque Box Upper
    • VIN Plate Bracket
    • Wiper Bracket (Inboard LH)
    • Wiper Bracket (Inboard RH)
    • Wiper Bracket (Outboard)
  • Rear End Panels
    • Bump Stop Bracket
    • Lampcan Drain Channel
  • Rear Quarter Inner Panels
    • Cantrail Inner Extension
    • Coat Hook Clip Bracket
    • CP ECU Support Bracket
    • Dogleg Lower
    • Rear Quarter Inner
    • Rear Quarter Inner Assembly
    • Rear Quarter Outer
    • Roof Rail Outer
    • Sill Inner Extension
    • Wheelhouse Extension (Front)
    • Wheelhouse Extension (Rear)
    • Wheelhouse Outer (Rear)
  • Rear Under Body – 1 Piece Casting
    • Cast Rear Under Body (1–Piece)
    • Floor Crossmember (1–Piece Cast RUB)
    • Rear Panel Side Assembly (for 1–Piece Cast Under Body)
    • Rear Rail (Cast)
    • Rear Rail End Plate (For 1–Piece Cast Under Body)
    • Wing Bracket (Lower)
  • Rear Under Body – 2 Piece Casting
    • Cast Rear Under Body (2–Piece)
    • Cast Rub Bridge Crossmember (Middle)
    • Cast Rub Bridge Crossmember (Rear)
    • Floor Crossmember (2–Piece Cast RUB)
    • Heelboard Crossmember
    • Motor Cover
    • Rear Bento Box
    • Rear Panel Side Assembly (for 2–Piece Cast Under Body)
    • Rear Rail (Not Cast)
    • Rear Rail End Plate (For 2–Piece Cast Under Body)
  • Roof Panels
    • Front Header Extension
    • Front Header Lower
    • Front Header Upper
    • Rear Header Lower
    • Rear Header Upper
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