Front Frame Assembly (Complete)
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- Properly mount the vehicle on a frame bench when performing this procedure.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASSEMBLY- FRONT RAIL COMPLETE (Front Frame Assembly – Complete) |
|
| 58 |
High Strength Structural Rivet, 6.5 mm
|
|
| 4 |
Countersunk Rivet, 4.8 mm Short
|
|
| 7 |
Countersunk Rivet, 4.8 mm Long
|
|
| 1 |
Structural Countersunk Rivet, 6.5 mm
|
|
| 3 |
Bolt
|
Tesla part number 1063260-00-C. |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
-
Remove the Dash Crossmember.
-
Remove the original component.
or 
Factory Spot Welds
or 
Drill through factory spot welds
NoteWhen drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
or Bolts
-
Prepare for installation.
NoteA red X indicates a location where a factory-installed fastener is not being replaced.
Reference
Line/Point
or High Strength Structural Rivets, 6.5 mm
- A = 75 mm
or Countersunk Rivets, 4.8 mm Short
or Countersunk Rivets, 4.8 mm Long
or Structural Countersunk Rivets, 6.5 mm
or Bolts
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
Torque the bolts to 35 Nm.
-
Install the Dash Crossmember.
- Perform any necessary post-repair operations.